🏷️ Basic Information Identification Make: Suzuki Model: DL650 V-Strom Year: 2004 Codes Chassis Code: DL650 K4 👋 Introduction Market Position Segment: Sport Touring / Adventure Touring Motorcycle Competitive Analysis Competitors 2004: Kawasaki KLV1000 (Suzuki engine-based), Honda Deauville, Yamaha TDM900. Key Features Engine Type: V-twin, DOHC, 90-degree V Fuel Delivery: Electronic Fuel Injection (EFI) Frame Type: Aluminum Twin-Spar Frame Suspension Type: Telescopic front forks, Link-type single rear shock Primary Use: Versatile for commuting, touring, and light off-road use. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair for the 2004 Suzuki DL650 V-Strom motorcycle. Page Count Page Count: 466 Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Diagnostics: Detailed troubleshooting, repair, and overhaul procedures for the V-twin engine. Fuel System Service: Includes fuel injection system components, fuel pump, injectors, and throttle body servicing. Cooling Lubrication: Covers radiator, coolant, water pump, oil pump, oil filter, and oil change procedures. Chassis And Suspension: Front forks, rear shock absorber, swingarm, bearings, and frame inspection/repair. Electrical System: Wiring diagrams, battery, charging system, ignition, lighting, and starter system service. Braking System: Front and rear brake systems, including hydraulic components, pad replacement, and fluid changes. Drive Train: Transmission, clutch, final drive (chain and sprockets) inspection and maintenance. Procedures Included Scheduled Maintenance: Detailed guide to periodic maintenance tasks at specified intervals. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues. Repair Instructions: Step-by-step instructions for component disassembly, repair, and reassembly. Technical Specifications: Torque values, clearances, fluid capacities, and other critical data. Wiring Diagrams: Complete and detailed electrical system schematics. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including ignition timing and fuel injection system analysis. Rebuild Scope: Covers complete engine and transmission rebuilds. Customization Support: Provides foundational knowledge for performance upgrades and modifications. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval. Print Quality Print Options: Enables selective printing of specific sections or pages. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Displacement: 645 cc (39.35 cubic inches) Engine Bore X Stroke: 81.0 mm x 62.6 mm Compression Ratio: 11.3:1 Engine Cooling: Liquid-cooled Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 65.7 hp @ 8,800 rpm (claimed) Torque Peak: Approx. 42.7 ft-lbs @ 7,000 rpm (claimed) Fuel System Fuel Injection System: Digital Fuel Injection (DFI) with Twin Spark Plugs Fuel Type: Unleaded gasoline, minimum 87 octane 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate Final Drive: RK525M chain, 114 links 📐 Dimensions Exterior Overall Length: 2255 mm (88.8 in) Overall Width: 830 mm (32.7 in) Overall Height: 1385 mm (54.5 in) Weights Dry Weight: 198 kg (436.5 lbs) Wet Weight: 213 kg (470 lbs) (claimed curb weight) Fuel Tank Capacity: 20 Liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Features: Dual front disc brakes, Single rear disc brake. Integrated lighting system. Active Features Brake System Front: Dual hydraulic discs, 290 mm diameter Brake System Rear: Single hydraulic disc, 260 mm diameter Passive Features Lighting System: Halogen headlamp, LED tail lamp, turn signals. 💡 Technology Features Infotainment Instrument Panel: Analog tachometer, digital speedometer, LCD multi-function display (odometer, trip meters, fuel gauge, clock, coolant temperature). Driver Assistance ABS: ABS was an optional feature for some markets in 2004, but not standard. Connectivity Connectivity Features: N/A (No integrated Bluetooth or smart device connectivity in 2004 models). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months. Spark Plug Replacement: Every 12,000 km (7,500 miles) or 12 months. Air Filter Cleaning Replacement: Inspect every 6,000 km (3,700 miles); clean/replace as needed. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher, JASO MA compliant synthetic or semi-synthetic motorcycle oil. Coolant Type: Suzuki Long Life Coolant or equivalent (50/50 mix of ethylene glycol and distilled water). Brake Fluid Type: DOT 4 Chassis Grease: Lithium soap based grease (NLGI #2) Known Issues Common Wear Items: Clutch plates, wheel bearings, chain and sprockets, brake pads, fork seals. Potential Issues: Stator failure (though less common than on some other Suzuki models), fuel pump issues if neglected, rear shock absorber damping degradation over high mileage. 📚 Vehicle History Brand Heritage Suzuki Motorcycle History: Suzuki has a long history of producing reliable and innovative motorcycles, known for their engines. Model Evolution Dl650 Introduction Year: 2004 Dl650 Design Philosophy: Designed to offer versatility, comfort, and reliability for a wide range of riding conditions, bridging the gap between sportbikes and traditional cruisers/tourers. Production Original Production Location: Japan 🏆 Awards & Recognition Recognitions Market Reception: Widely praised for its value, reliability, and comfortable ergonomics, making it a popular choice in its segment.