2004 Suzuki Verona Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Suzuki Model: Verona Year: 2004 Codes Vin Prefix: JS2 👋 Introduction Market Position Vehicle Segment: Compact executive sedan / mid-size sedan Target Audience: DIY enthusiasts, independent repair shops, Suzuki Verona owners seeking detailed repair and maintenance information. Competitive Analysis Competitors: Manuals for Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion (of similar era). Key Features Licensing: Officially licensed, derived from OE materials. Convenience: Instant online access, no physical book to lose or damage, accessible from multiple devices. Cost Effectiveness: More affordable than traditional printed manuals, saves on costly repair shop labor. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Language: English Format: Online Software/Web-based Access Access Duration: 1 Year (with renewal options) Page Count Estimated Pages: Extensive (digital format, equivalent to several thousand printed pages) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, valve train, timing system, oil pump, lubrication system, cooling system. Engine Performance: Fuel delivery, ignition system, emission control systems, engine management system (ECU), diagnosis and troubleshooting. Transmission: Automatic transmission (AT) service, repair, overhaul, diagnosis, torque converter, valve body, clutch packs, gear sets, hydraulic system. Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential, transaxle assembly. Suspension: Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link or independent setup), shock absorbers, coil springs, stabilizer bars. Steering: Power steering system, steering gear, steering column, tie rod ends, power steering pump, fluid, diagnosis. Brakes: Front and rear brake systems, hydraulic components, brake fluid, calipers, rotors, pads, parking brake, ABS system (Anti-lock Braking System) diagnosis and repair. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuse box, relays, wiring diagrams for all circuits. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, blower motor, climate control unit, diagnosis. Body And Interior: Body panels, doors, hinges, latches, windows, interior trim, seating, dashboard, body electrical components, rust repair, panel replacement. Diagnostic Troubleshooting: On-Board Diagnostics (OBD-II) system, fault codes (DTCs), diagnostic procedures for various systems, repair strategies. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, air filter replacement. Major Repairs: Engine overhaul, transmission rebuild, brake system overhaul, suspension component replacement, steering system repair, electrical component troubleshooting and replacement. Diagnostics: Step-by-step diagnostic procedures for identifying causes of common and uncommon issues, including wiring diagrams and component testing methods. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth Of Coverage: Factory-level detail, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repair procedures. 📊 Manual Specifications File Format Software Requirements: Web browser (Chrome, Firefox, Safari, Edge, etc.) with internet connection. Compatible with PC, laptop, smartphone, tablet. Print Quality Digital Quality: High-resolution graphics, diagrams, and text. Searchable content. Binding Type Access Method: Online web portal, licensed access. Paper Type Digital Content: Digital content derived from OE (Original Equipment) materials. ⚙️ Engine Specifications Primary Engine Engine Code: L4-2.5L (Based on Daewoo Lanos/Nubira platform) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2492 cc (2.5 Liters) Performance Horsepower: Approx. 155 hp @ 5800 rpm (Varies slightly by market/spec) Torque: Approx. 177 lb-ft @ 4000 rpm (Varies slightly by market/spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECM Type: ECU (Engine Control Unit) with OBD-II compliance 🔧 Transmission Standard Type: 5-Speed Manual Transmission (MT) Optional Type: 4-Speed Automatic Transmission (AT) Features Atf Specification: Dexron III/VI or equivalent (Refer to manual for exact specification) Clutch Type: Dry single plate diaphragm type (for MT) 📐 Dimensions Exterior Length: Approx. 190.1 inches (4828 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 57.5 inches (1460 mm) Wheelbase: Approx. 107.1 inches (2720 mm) Weights Curb Weight: Approx. 3000 - 3200 lbs (1360 - 1450 kg) (Varies by equipment) Gross Vehicle Weight Rating: Refer to vehicle placard Cargo Trunk Capacity: Approx. 14.7 cu ft (416 Liters) 🛡️ Safety Features Ratings NHTSA Front Crash: Not widely available for this specific model year and region, but generally considered average for its class. Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags: Front airbags (driver and passenger), optional side airbags on some trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio system. Aux input not standard. Driver Assistance Cruise Control: Standard on most trims. Connectivity Bluetooth: Not available on this model year. Lighting Headlight Type: Halogen headlights, automatic on/off feature on some trims. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to manual for specific grade and severe service intervals). Engine Air Filter: Inspect every 15,000...
Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link or independent setup), shock absorbers, coil springs, stabilizer bars.
Steering:
Power steering system, steering gear, steering column, tie rod ends, power steering pump, fluid, diagnosis.
Brakes:
Front and rear brake systems, hydraulic components, brake fluid, calipers, rotors, pads, parking brake, ABS system (Anti-lock Braking System) diagnosis and repair.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuse box, relays, wiring diagrams for all circuits.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, blower motor, climate control unit, diagnosis.
Body And Interior:
Body panels, doors, hinges, latches, windows, interior trim, seating, dashboard, body electrical components, rust repair, panel replacement.
Diagnostic Troubleshooting:
On-Board Diagnostics (OBD-II) system, fault codes (DTCs), diagnostic procedures for various systems, repair strategies.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, air filter replacement.
Major Repairs:
Engine overhaul, transmission rebuild, brake system overhaul, suspension component replacement, steering system repair, electrical component troubleshooting and replacement.
Diagnostics:
Step-by-step diagnostic procedures for identifying causes of common and uncommon issues, including wiring diagrams and component testing methods.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth Of Coverage:
Factory-level detail, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repair procedures.
📊 Manual Specifications
File Format
Software Requirements:
Web browser (Chrome, Firefox, Safari, Edge, etc.) with internet connection. Compatible with PC, laptop, smartphone, tablet.
Print Quality
Digital Quality:
High-resolution graphics, diagrams, and text. Searchable content.
Binding Type
Access Method:
Online web portal, licensed access.
Paper Type
Digital Content:
Digital content derived from OE (Original Equipment) materials.
⚙️ Engine Specifications
Primary Engine
Engine Code:
L4-2.5L (Based on Daewoo Lanos/Nubira platform)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2492 cc (2.5 Liters)
Performance
Horsepower:
Approx. 155 hp @ 5800 rpm (Varies slightly by market/spec)
Torque:
Approx. 177 lb-ft @ 4000 rpm (Varies slightly by market/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECM Type:
ECU (Engine Control Unit) with OBD-II compliance
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (MT)
Optional
Type:
4-Speed Automatic Transmission (AT)
Features
Atf Specification:
Dexron III/VI or equivalent (Refer to manual for exact specification)
Clutch Type:
Dry single plate diaphragm type (for MT)
📐 Dimensions
Exterior
Length:
Approx. 190.1 inches (4828 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 57.5 inches (1460 mm)
Wheelbase:
Approx. 107.1 inches (2720 mm)
Weights
Curb Weight:
Approx. 3000 - 3200 lbs (1360 - 1450 kg) (Varies by equipment)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Cargo
Trunk Capacity:
Approx. 14.7 cu ft (416 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
Not widely available for this specific model year and region, but generally considered average for its class.
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags on some trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system. Aux input not standard.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Bluetooth:
Not available on this model year.
Lighting
Headlight Type:
Halogen headlights, automatic on/off feature on some trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to manual for specific grade and severe service intervals).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect/replace every 15,000 - 20,000 miles (24,000 - 32,000 km) or annually.
Spark Plugs:
Replace every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (e.g., iridium).
Timing Belt Replacement:
This engine uses a timing chain, not a belt, which is designed for the life of the engine, but inspection for wear or noise is recommended. (Confirm with manual).
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Certified (Refer to manual for exact specifications and viscosity for climate).
Coolant Type:
Ethylene glycol-based coolant, P-HOAT (Phosphate-Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) compatible. GM Orange or equivalent. (Refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for specific requirement).
Known Issues
Common Problems:
Occasional issues with power steering pump leaks, minor electrical glitches, and potential for engine oil consumption if not maintained properly. Suspension wear is common on higher mileage vehicles.
Diagnostic Tips:
The manual's diagnostic section is crucial for addressing these issues efficiently, providing specific troubleshooting trees and component testing procedures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan (Suzuki Motor Corporation)
Model Evolution
Platform Origin:
Based on the Daewoo Magnus platform, developed under General Motors ownership of Daewoo.
Production
Production Years:
2004-2006 (North American market)
Manufacturing Location:
Changwon, South Korea (Daewoo facility)
🏆 Awards & Recognition
Recognitions
Model Awards:
The Suzuki Verona itself did not garner significant industry awards as it was a rebadged model from Daewoo, but it aimed to compete in a segment with established award-winning vehicles.
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