Mitsubishi 380 2005-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Model Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: PJS 👋 Introduction Market Position Market Segment: Mid-size sedan, aimed at the Australian market as a successor to the Mitsubishi Magna/Verada lineage. Competitive Analysis Competitors: Competed against other popular mid-size sedans such as the Holden Commodore, Ford Falcon, Toyota Camry, and Nissan Altima. Key Features Unique Selling Points: Australian-designed and manufactured platform, spacious interior, comfortable ride, V6 engine emphasis. Target Audience Audience: Owners of Mitsubishi 380 vehicles seeking to perform their own maintenance and repairs, or independent repair shops. 📋 Manual Details Coverage Areas Market Region: Primarily Australia Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but indicated as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system Engine Management: Fuel injection system, ignition system, emissions control, engine control unit (ECU) diagnostics Transmission: Automatic Transmission (likely INVECS-II or similar), manual transmission (if applicable), transmission control unit (TCU), torque converter Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings Steering: Power steering system, steering rack, steering column, power steering fluid Brakes: Brake system components (discs, pads, calipers), hydraulic system, ABS (Anti-lock Braking System), parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, power windows, power locks, instrument cluster Climate Control: Air conditioning system, heater, ventilation, cabin air filter Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis structure, corrosion protection Safety Systems: Airbags, seat belts, Supplemental Restraint System (SRS) Procedures Included Maintenance: Routine inspections, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system troubleshooting charts Repair: Detailed step-by-step repair instructions for all major vehicle systems, component removal and installation Diagnostics: On-board diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation Electrical Diagnostics: Wiring diagrams, circuit testing, component testing, connector pinouts Technical Depth Depth: Complete factory-level repair and diagnostic information, suitable for both professional mechanics and advanced DIYers Illustrations: Hundreds of photos, drawings, and diagrams to illustrate procedures and components Notes Cautions: Includes critical notes, cautions, and warnings for each procedure Instruction Format: Numbered, step-by-step instructions with detailed substeps 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction, allowing full or partial printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader Requirement: Adobe PDF Reader Compatibility Operating Systems: Compatible with all PC-based Windows operating systems and Mac Delivery Method Delivery: Instant download link provided on the checkout page after payment ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 SOHC (Single Overhead Cam) Engine Code: 6G75 (3.8L) Displacement: 3.8 Liters (3799 cc) Bore X Stroke: 95.0 mm x 88.3 mm Performance Horsepower: Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year and tune) Torque: Approximately 330 Nm (243 lb-ft) at 3500 rpm (varies slightly by model year and tune) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (91 RON or higher recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) with individual ignition coils 🔧 Transmission Standard Transmission Type: 6-speed INVECS-II Automatic Transmission (standard on most models) Optional Transmission Type: 5-speed Manual Transmission (available on some base models) Features Automatic Features: Sequential Sportronic Gearshift, Grade Logic Control Fluid Specifications Automatic Transmission Fluid: Diamond SP-III (or equivalent approved ATF) Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 7.4 Liters (total fill, subject to torque converter drain/fill) 📐 Dimensions Exterior Length: Approximately 4885 mm Width: Approximately 1785 mm Height: Approximately 1465 mm Wheelbase: Approximately 2720 mm Interior Seating Capacity: 5 occupants Weights Curb Weight: Approximately 1500-1600 kg (depending on trim and transmission) 🛡️ Safety Features Ratings Ancap Rating: 4-star ANCAP safety rating (for initial models, later updates may vary) Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Traction Control: Available Traction Control System (TCS) on higher trims Passive Features Airbags: Driver and front passenger airbags standard, side airbags and curtain airbags available on higher trims Seat Belts: Pre-tensioned front seat belts Child Seat Anchors: ISOFIX child seat anchor points 💡 Technology Features Infotainment Audio System: Factory fitted CD player, radio, and speaker systems. Higher trims may feature premium audio (e.g., Rockford Fosgate) and in-dash 6-disc CD changers. Navigation: Optional factory-fitted satellite navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control on most models. Parking Sensors: Optional rear parking sensors available on some variants. Connectivity Auxiliary Input: Some models may feature an auxiliary audio input jack. Bluetooth: Not...
Complete factory-level repair and diagnostic information, suitable for both professional mechanics and advanced DIYers
Illustrations:
Hundreds of photos, drawings, and diagrams to illustrate procedures and components
Notes Cautions:
Includes critical notes, cautions, and warnings for each procedure
Instruction Format:
Numbered, step-by-step instructions with detailed substeps
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, allowing full or partial printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
Compatible with all PC-based Windows operating systems and Mac
Delivery Method
Delivery:
Instant download link provided on the checkout page after payment
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 SOHC (Single Overhead Cam)
Engine Code:
6G75 (3.8L)
Displacement:
3.8 Liters (3799 cc)
Bore X Stroke:
95.0 mm x 88.3 mm
Performance
Horsepower:
Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year and tune)
Torque:
Approximately 330 Nm (243 lb-ft) at 3500 rpm (varies slightly by model year and tune)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (91 RON or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with individual ignition coils
🔧 Transmission
Standard
Transmission Type:
6-speed INVECS-II Automatic Transmission (standard on most models)
Optional
Transmission Type:
5-speed Manual Transmission (available on some base models)
Features
Automatic Features:
Sequential Sportronic Gearshift, Grade Logic Control
Fluid Specifications
Automatic Transmission Fluid:
Diamond SP-III (or equivalent approved ATF)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 7.4 Liters (total fill, subject to torque converter drain/fill)
📐 Dimensions
Exterior
Length:
Approximately 4885 mm
Width:
Approximately 1785 mm
Height:
Approximately 1465 mm
Wheelbase:
Approximately 2720 mm
Interior
Seating Capacity:
5 occupants
Weights
Curb Weight:
Approximately 1500-1600 kg (depending on trim and transmission)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP safety rating (for initial models, later updates may vary)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available Traction Control System (TCS) on higher trims
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags and curtain airbags available on higher trims
Seat Belts:
Pre-tensioned front seat belts
Child Seat Anchors:
ISOFIX child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD player, radio, and speaker systems. Higher trims may feature premium audio (e.g., Rockford Fosgate) and in-dash 6-disc CD changers.
Navigation:
Optional factory-fitted satellite navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Parking Sensors:
Optional rear parking sensors available on some variants.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary audio input jack.
Bluetooth:
Not commonly available on base models, may be present on later higher trims as an optional or standard feature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (refer to manual for specific conditions)
Air Filter Replacement:
30,000 km or 24 months
Cabin Air Filter Replacement:
15,000 km or 12 months
Spark Plug Replacement:
100,000 km (for iridium-tipped plugs, if fitted)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30, API SM or higher, ACEA A3/B4 or C3 compliant (check manual for precise grade)
Coolant Specification:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent OAT-based coolant, typically pink or red)
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II or III equivalent (check manual for exact type)
Known Issues
Common Complaints:
Occasional reports of minor electrical gremlins, potential for worn suspension components over time due to Australian road conditions, transmission shift quality issues on some units.
Maintenance Tips:
Regularly check and top-up power steering fluid, inspect drive belts for cracking, ensure cooling system is maintained for optimal engine longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Predecessor:
Mitsubishi Magna and Verada
Platform Development:
Developed by Mitsubishi Australia, marking a significant local engineering effort.
Production
Manufacturing Location:
Lonsdale, South Australia, Australia
Production Years:
2005 - 2007 (with sales continuing into 2008)
Discontinuation:
Discontinued due to Mitsubishi's restructuring and the cessation of local Australian manufacturing.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific major award wins are not extensively documented, the 380 was generally well-received by Australian automotive journalists for its comfort and refinement compared to some competitors.
Ratings
Consumer Reviews:
Owner reviews often highlight its comfortable ride, spacious interior, and robust V6 engine, although some noted the dated interior design and limited availability of modern features compared to rivals.
Certifications
Manufacturing Standards:
Built to Australian Design Rules (ADRs) and Mitsubishi's global quality standards.
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