🏷️ Basic Information Identification Make: Pontiac Model: G6 Product Name: Pontiac G6 Service Repair Manual 2005-2008 Codes Vin Structure: WMI (World Manufacturer Identifier) - 1G2 (GM Daewoo) / 1GC (GM North America) - Vehicle Descriptor Section (Model, Body Style, Restraint System, Engine) - Check Digit - Model Year - Assembly Plant - Sequential Production Number 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Segment: Mid-size sedan/coupe segment Competitive Analysis Value Proposition: Inexpensive way to keep vehicle working properly, DIY repairs save money Key Features Content Highlight: Hundreds of photos and illustrations, detailed diagrams, comprehensive specifications 📋 Manual Details Coverage Areas Models Covered: All Pontiac G6 models Production Years Covered: 2005, 2006, 2007, 2008 Page Count Total Pages: 9000+ Manual Type Type: Complete Service Repair Manual Language Language: English Format File Format: PDF Compatibility: Windows, Mac, Linux, iOS, Android 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul and rebuilding, timing belt replacement, engine performance, firing orders, serpentine belt routings with diagrams, timing belt service procedures Brakes: Brake servicing procedures, front end and alignment procedures and specifications, complete torque specifications Chassis Suspension: Suspension, front end and alignment procedures and specifications, U-joint and CV-joint service procedures Electrical Electronics: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes, vacuum diagrams Comfort Convenience: Sunroof service HVAC: Air conditioning service and capacities Body And Interior: Body panel replacement, interior trim removal and installation, seat mechanisms, sunroof operation and repair, door mechanisms, glass replacement. Fuel System: Fuel pump, fuel injectors, fuel filter replacement, fuel tank service, evaporative emission control (EVAP) system diagnostics. Exhaust System: Exhaust manifold, catalytic converter replacement, muffler and pipe service, oxygen sensor replacement. Procedures Included Diagnostics Troubleshooting: Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts Repair Rebuilding: Engine overhaul and rebuilding, transmission removal and installation, transmission in-car servicing, repair procedures Maintenance: Factory maintenance schedules and charts, driving concerns Wheel And Tire: Tire changing, wheel balancing, wheel alignment procedures and specifications, tire pressure monitoring system (TPMS) service. Lighting And Accessories: Headlight/taillight bulb replacement, interior lighting, power windows, power locks, remote keyless entry system diagnostics. Technical Depth Depth: Complete disassembly and reassembly, detailed illustrations, diagrams, wiring schematics, step-by-step instructions Diagnostic Tools: Covers the use of diagnostic scan tools, understanding OBD-II codes, and specific diagnostic charts for various systems. Torque Specifications: Extensive torque specifications provided for all critical fasteners across various systems. 📊 Manual Specifications File Format Quality: High-quality PDF, searchable and bookmarked Zoom Capability: Pages can be zoomed in for detailed viewing of diagrams and text. Print Quality Printability: Printable pages, can be burned to CD-ROM Binding Type Binding: Digital (Instant Download) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L Ecotec (LE5), 3.5L High Value V6 (LZ4), 3.9L High Value V6 (LZ9 - for later model years, particularly flex-fuel) Performance Horsepower Torque 2 4L: Approx. 164 hp @ 6500 rpm / 152 lb-ft @ 4000 rpm (LE5) Horsepower Torque 3 5L V6: Approx. 201 hp @ 5600 rpm / 223 lb-ft @ 4000 rpm (LZ4) Horsepower Torque 3 9L V6: Approx. 227 hp @ 6000 rpm / 235 lb-ft @ 2800 rpm (LZ9 - FlexFuel capable) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline (87 octane recommended), FlexFuel E85 option for 3.9L V6 Engine Codes Engine Codes List: LE5 (2.4L I4), LZ4 (3.5L V6), LZ9 (3.9L V6) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (4T45-E for 4-cylinder, 4T65-E for V6) Optional Optional Transmission: 6-speed manual transmission (MM5) available on some 4-cylinder models Features Transmission Control: Electronic control with adaptive shift logic 📐 Dimensions Exterior Body Styles: 4-door Sedan, 2-door Coupe, 5-door/6-window Panoramic Sunroof Coupe Wheelbase: Approx. 112.3 inches (2852 mm) Length: Approx. 192.2 inches (4882 mm) for Sedan, 191.5 inches (4864 mm) for Coupe Weights Curb Weight Range: Approx. 3300 - 3600 lbs (1497 - 1633 kg), depending on engine and configuration 🛡️ Safety Features Ratings NHTSA Ratings: Mixed results across model years; generally good front impact ratings, variable side impact and rollover ratings. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Traction Control System (TCS), available StabiliTrak stability control Passive Features Passive Safety Systems: Front airbags, side-impact airbags, available OnStar safety and security services 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems, auxiliary input jack. Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Onstar: Optional OnStar system with navigation and safety features available on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 6 months, or based on Oil Life Monitoring System (OLMS) Tire Rotation: Every 7,500 miles Spark Plugs: 2.4L Ecotec: Platinum plugs, typically 100,000 miles. V6 engines: Iridium plugs, typically 100,000 miles. Fluid Specifications Engine Oil Specification: SAE 5W-30 (API SM or higher) - for most engines. Verify with OLMS...
WMI (World Manufacturer Identifier) - 1G2 (GM Daewoo) / 1GC (GM North America) - Vehicle Descriptor Section (Model, Body Style, Restraint System, Engine) - Check Digit - Model Year - Assembly Plant - Sequential Production Number
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Segment:
Mid-size sedan/coupe segment
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, DIY repairs save money
Key Features
Content Highlight:
Hundreds of photos and illustrations, detailed diagrams, comprehensive specifications
📋 Manual Details
Coverage Areas
Models Covered:
All Pontiac G6 models
Production Years Covered:
2005, 2006, 2007, 2008
Page Count
Total Pages:
9000+
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux, iOS, Android
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul and rebuilding, timing belt replacement, engine performance, firing orders, serpentine belt routings with diagrams, timing belt service procedures
Brakes:
Brake servicing procedures, front end and alignment procedures and specifications, complete torque specifications
Chassis Suspension:
Suspension, front end and alignment procedures and specifications, U-joint and CV-joint service procedures
4-speed automatic (4T45-E for 4-cylinder, 4T65-E for V6)
Optional
Optional Transmission:
6-speed manual transmission (MM5) available on some 4-cylinder models
Features
Transmission Control:
Electronic control with adaptive shift logic
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 2-door Coupe, 5-door/6-window Panoramic Sunroof Coupe
Wheelbase:
Approx. 112.3 inches (2852 mm)
Length:
Approx. 192.2 inches (4882 mm) for Sedan, 191.5 inches (4864 mm) for Coupe
Weights
Curb Weight Range:
Approx. 3300 - 3600 lbs (1497 - 1633 kg), depending on engine and configuration
🛡️ Safety Features
Ratings
NHTSA Ratings:
Mixed results across model years; generally good front impact ratings, variable side impact and rollover ratings.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Traction Control System (TCS), available StabiliTrak stability control
Passive Features
Passive Safety Systems:
Front airbags, side-impact airbags, available OnStar safety and security services
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems, auxiliary input jack.
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Onstar:
Optional OnStar system with navigation and safety features available on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, or based on Oil Life Monitoring System (OLMS)
Tire Rotation:
Every 7,500 miles
Spark Plugs:
2.4L Ecotec: Platinum plugs, typically 100,000 miles. V6 engines: Iridium plugs, typically 100,000 miles.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API SM or higher) - for most engines. Verify with OLMS or manual.
Coolant Specification:
Dex-Cool (Orange) 50/50 mixture of Dex-Cool antifreeze/coolant and distilled water
Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF)
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (confirm specific requirement for model year)
Power Steering Fluid Specification:
GM Power Steering Fluid or Dexron III/VI ATF (refer to owner's manual for specific application)
Known Issues
Common Problems:
Power steering pump leaks, HVAC blend door actuator failures, catalytic converter issues, occasional transmission solenoid issues, early models may experience water pump leaks on the 3.9L V6.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was known for its performance-oriented image and sporty styling within General Motors.
Model Evolution
G6 Platform:
Based on the GM Epsilon platform, shared with the Chevrolet Malibu and Saab 9-3.
G6 Styling:
Known for its distinctive styling, particularly the 'panoramic' sunroof coupe which was a unique offering in its class.
Production
Manufacturing Location:
Kansas City Assembly, Kansas City, Missouri, USA
Production Years:
2004-2010 (Model years 2005-2008 covered by this manual)
🏆 Awards & Recognition
Recognitions
Car And Driver:
The G6 was a frequent competitor in Car and Driver's 10Best lists for its price class, often praised for its styling and ride quality, especially the GT trims.
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