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2005-2009 KIA SPORTAGE Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sportage Years Covered: 2005, 2006, 2007, 2008, 2009 Generation: Second Generation (JE/KM) Codes Chassis Codes: JE, KM 👋 Introduction Market Position Vehicle Segment: Compact SUV Target Audience: DIY mechanics, enthusiast owners, professional repair shops Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail Key Features Manual Value Proposition: Enables owners to perform maintenance, diagnostics, and repairs, saving money on labor costs. Manual Accuracy: Represents factory-level service information for accuracy and completeness. 📋 Manual Details Coverage Areas Primary Coverage: Factory service and repair procedures All Models Included: Yes All Engines Included: Yes Page Count Estimated Page Count: Varies by specific OEM manual; typically 2000+ pages for comprehensive coverage Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Extraction Requirement: WinZip (or similar archive utility) Features Download Type: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered Major Systems: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Transaxle (Manual & Automatic), Transfer System, Driveshaft & Axle, Suspension, Steering, Restraint System, Brakes, Body (Interior & Exterior), Body Electrical, HVAC Procedures Included Repair Procedures: All repair procedures covered, step-by-step instructions Diagnostic Procedures: Diagnostic procedures included Maintenance Procedures: Maintenance and service procedures Technical Depth Depth Of Information: Factory level detail, equivalent to dealer/mechanic manuals Visual Aids: Highly detailed exploded pictures and diagrams 📊 Manual Specifications File Format Digital Format: PDF Print Quality Print Quality: High-resolution for clear viewing and printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Type: Gasoline Engine 1 Displacement: 2.7L (2656 cc) Engine 1 Configuration: V6 (likely G6CU variant) Engine 1 Fuel Delivery: Electronic Fuel Injection (MPI) Engine 1 Aspirated: Naturally Aspirated Secondary Engine Engine 2 Type: Diesel Engine 2 Displacement: 2.0L (1991 cc) Engine 2 Configuration: Inline 4-Cylinder Engine 2 Fuel Delivery: Common Rail Direct Injection (CRDI) Engine 2 Aspirated: Turbocharged (likely Variable Geometry Turbocharger - VGT) Performance 2.7L V6 Horsepower Est: Approximately 170-175 hp 2.7L V6 Torque Est: Approximately 175-180 lb-ft 2.0L Diesel Horsepower Est: Approximately 110-115 hp 2.0L Diesel Torque Est: Approximately 190-200 lb-ft 🔧 Transmission Standard Standard Transmission Type: Manual (5-speed for 2.0L Diesel, potentially 6-speed for later models/engines) Optional Optional Transmission Type: Automatic (4-speed for 2.7L V6, potentially 5-speed for later models/engines) Features Drive Type: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) 📐 Dimensions Exterior Length Est: Approximately 176.5 inches Width Est: Approximately 71.3 inches Height Est: Approximately 65.5 inches Wheelbase Est: Approximately 103.1 inches Weights Curb Weight Est: Approximately 3,500 - 3,900 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact Driver Est: 5 Stars (for 2007 model year) NHTSA Front Impact Passenger Est: 5 Stars (for 2007 model year) IIHS Side Impact Rating Est: Good (for 2007 model year) Passive Features Standard Safety Features: Front airbags, front side-impact airbags, anti-lock braking system (ABS), electronic brakeforce distribution (EBD), brake assist (BA) Optional Safety Features: Traction Control System (TCS), Electronic Stability Control (ESC) - availability varies by trim and year 💡 Technology Features Infotainment Infotainment System Features Est: Base models likely had AM/FM radio with CD player, optional premium sound systems, and potentially MP3 capability on later iterations. Driver Assistance Driver Assistance Features: Limited driver assistance technologies compared to modern vehicles. Primarily focused on ABS, EBD, and optional TCS/ESC. Connectivity Connectivity Options: Auxiliary audio input jack on some models; Bluetooth hands-free connectivity was not widely standard in the early part of this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics). Engine Air Filter Replacement Interval: Approximately 30,000 miles or as needed based on inspection. Cabin Air Filter Replacement Interval: Approximately 15,000-30,000 miles or annually. Spark Plug Replacement Interval: Gasoline: ~60,000-100,000 miles (depending on plug type), Diesel: Glow plugs inspected as needed. Fluid Specifications Engine Oil Type 2.7L V6: SAE 5W-30 (API SM or higher, ILSAC GF-4 or higher) Engine Oil Type 2.0L Diesel: API CJ-4 or ACEA C3 (check manual for exact specification) Coolant Type: IAT (Inorganic Additive Technology) Long Life Antifreeze/Coolant (e.g., Hyundai/Kia Green Coolant) Automatic Transmission Fluid Type: SP-III (or equivalent ATF) Manual Transmission Fluid Type: Gear oil (API GL-4 or GL-5, check manual for viscosity) Power Steering Fluid Type: Automatic Transmission Fluid (ATF) SP-III or equivalent Known Issues Common Wear Items: Brake pads/rotors, suspension components (bushings, ball joints, tie rod ends), exhaust system, catalytic converter (especially on higher mileage vehicles). Engine Specific Concerns 2.7L V6: Some reports of oil consumption, occasional camshaft position sensor issues. Engine Specific Concerns 2.0L Diesel: Potential for turbocharger issues if not maintained, DPF (Diesel Particulate Filter) regeneration problems if city driving is predominant....
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2005-2009 KIA SPORTAGE Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sportage
Years Covered:
2005, 2006, 2007, 2008, 2009
Generation:
Second Generation (JE/KM)
Codes
Chassis Codes:
JE, KM
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Target Audience:
DIY mechanics, enthusiast owners, professional repair shops
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail
Key Features
Manual Value Proposition:
Enables owners to perform maintenance, diagnostics, and repairs, saving money on labor costs.
Manual Accuracy:
Represents factory-level service information for accuracy and completeness.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory service and repair procedures
All Models Included:
Yes
All Engines Included:
Yes
Page Count
Estimated Page Count:
Varies by specific OEM manual; typically 2000+ pages for comprehensive coverage
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip (or similar archive utility)
Features
Download Type:
Instant Download
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Major Systems:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Transaxle (Manual & Automatic), Transfer System, Driveshaft & Axle, Suspension, Steering, Restraint System, Brakes, Body (Interior & Exterior), Body Electrical, HVAC
Procedures Included
Repair Procedures:
All repair procedures covered, step-by-step instructions
Diagnostic Procedures:
Diagnostic procedures included
Maintenance Procedures:
Maintenance and service procedures
Technical Depth
Depth Of Information:
Factory level detail, equivalent to dealer/mechanic manuals
Visual Aids:
Highly detailed exploded pictures and diagrams
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Quality:
High-resolution for clear viewing and printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
Gasoline
Engine 1 Displacement:
2.7L (2656 cc)
Engine 1 Configuration:
V6 (likely G6CU variant)
Engine 1 Fuel Delivery:
Electronic Fuel Injection (MPI)
Engine 1 Aspirated:
Naturally Aspirated
Secondary Engine
Engine 2 Type:
Diesel
Engine 2 Displacement:
2.0L (1991 cc)
Engine 2 Configuration:
Inline 4-Cylinder
Engine 2 Fuel Delivery:
Common Rail Direct Injection (CRDI)
Engine 2 Aspirated:
Turbocharged (likely Variable Geometry Turbocharger - VGT)
Performance
2.7L V6 Horsepower Est:
Approximately 170-175 hp
2.7L V6 Torque Est:
Approximately 175-180 lb-ft
2.0L Diesel Horsepower Est:
Approximately 110-115 hp
2.0L Diesel Torque Est:
Approximately 190-200 lb-ft
🔧 Transmission
Standard
Standard Transmission Type:
Manual (5-speed for 2.0L Diesel, potentially 6-speed for later models/engines)
Optional
Optional Transmission Type:
Automatic (4-speed for 2.7L V6, potentially 5-speed for later models/engines)
Features
Drive Type:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length Est:
Approximately 176.5 inches
Width Est:
Approximately 71.3 inches
Height Est:
Approximately 65.5 inches
Wheelbase Est:
Approximately 103.1 inches
Weights
Curb Weight Est:
Approximately 3,500 - 3,900 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver Est:
5 Stars (for 2007 model year)
NHTSA Front Impact Passenger Est:
5 Stars (for 2007 model year)
IIHS Side Impact Rating Est:
Good (for 2007 model year)
Passive Features
Standard Safety Features:
Front airbags, front side-impact airbags, anti-lock braking system (ABS), electronic brakeforce distribution (EBD), brake assist (BA)
Optional Safety Features:
Traction Control System (TCS), Electronic Stability Control (ESC) - availability varies by trim and year
💡 Technology Features
Infotainment
Infotainment System Features Est:
Base models likely had AM/FM radio with CD player, optional premium sound systems, and potentially MP3 capability on later iterations.
Driver Assistance
Driver Assistance Features:
Limited driver assistance technologies compared to modern vehicles. Primarily focused on ABS, EBD, and optional TCS/ESC.
Connectivity
Connectivity Options:
Auxiliary audio input jack on some models; Bluetooth hands-free connectivity was not widely standard in the early part of this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics).
Engine Air Filter Replacement Interval:
Approximately 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement Interval:
Approximately 15,000-30,000 miles or annually.
Spark Plug Replacement Interval:
Gasoline: ~60,000-100,000 miles (depending on plug type), Diesel: Glow plugs inspected as needed.
Fluid Specifications
Engine Oil Type 2.7L V6:
SAE 5W-30 (API SM or higher, ILSAC GF-4 or higher)
Engine Oil Type 2.0L Diesel:
API CJ-4 or ACEA C3 (check manual for exact specification)
Coolant Type:
IAT (Inorganic Additive Technology) Long Life Antifreeze/Coolant (e.g., Hyundai/Kia Green Coolant)
Automatic Transmission Fluid Type:
SP-III (or equivalent ATF)
Manual Transmission Fluid Type:
Gear oil (API GL-4 or GL-5, check manual for viscosity)
Power Steering Fluid Type:
Automatic Transmission Fluid (ATF) SP-III or equivalent
Known Issues
Common Wear Items:
Brake pads/rotors, suspension components (bushings, ball joints, tie rod ends), exhaust system, catalytic converter (especially on higher mileage vehicles).
Engine Specific Concerns 2.7L V6:
Some reports of oil consumption, occasional camshaft position sensor issues.
Engine Specific Concerns 2.0L Diesel:
Potential for turbocharger issues if not maintained, DPF (Diesel Particulate Filter) regeneration problems if city driving is predominant.
Transmission Concerns:
Occasional issues with automatic transmission shifting or solenoids; manual clutch wear.
Electrical Concerns:
Window regulators, power lock actuators, and occasional body control module (BCM) issues are reported.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, a South Korean manufacturer, has a history dating back to 1944, initially producing motorcycle parts and later expanding into automobiles.
Model Evolution
Sportage First Generation:
Launched in 1993 as a compact SUV, built on a body-on-frame chassis.
Sportage Second Generation:
Introduced in 2004 (for model year 2005) as a complete redesign, adopting a unibody construction for improved ride comfort and handling. This generation (JE/KM) is covered by the manual.
Production
Production Period For This Generation:
2004-2010 (model years 2005-2009 represent a significant portion of this generation's lifecycle)
Manufacturing Locations Est:
South Korea (primarily), with some assembly in other regions.
🏆 Awards & Recognition
Recognitions
Safety Awards Est:
Achieved good safety ratings from NHTSA and IIHS for its time, as noted in the safety section.
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