2005-2009 Mitsubishi 380 Service Factory Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Year Range: 2005-2009 Generation Generation: DB (2005-2008), DB Series II (2008-2009) 👋 Introduction Market Position Market Position: The Mitsubishi 380 was a mid-size sedan primarily sold in Australia and New Zealand, positioned as a comfortable and well-equipped family car. It aimed to compete with established players in its segment. Competitive Analysis Competitive Analysis: Competitors included the Holden Commodore, Ford Falcon, Toyota Camry, and Nissan Maxima. The 380 differentiated itself with its unique design (derived from the Mitsubishi 3000GT platform) and a focus on refinement and features, though it struggled to gain significant market share against local manufacturing giants. Key Features Key Features: V6 engine, spacious interior, independent rear suspension, comprehensive safety features for its time, and a range of trim levels. Manual Purpose Manual Purpose: To empower owners and technicians with the knowledge to perform maintenance, diagnostics, and repairs on the 2005-2009 Mitsubishi 380, facilitating DIY efforts and professional servicing. 📋 Manual Details Coverage Areas Coverage Areas: General, Engine, Engine Lubrication, Fuel, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle, Rear Axle, Wheel and Tyre, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Chassis Electrical, Heater, A/C and Ventilation, Component Locations, Configuration Diagrams, Circuit Diagrams Page Count Page Count: Detailed (Specific number not provided, but implied comprehensive) Manual Type Manual Type: Service Factory Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Management, Fuel Delivery, Cooling System, Exhaust System, Ignition System, Emission Control Systems, Clutch Assembly, Manual Transmission, Automatic Transmission, Drivetrain Components (Front/Rear Axle), Wheel & Tire Systems, Engine Mounts, Front Suspension, Rear Suspension, Hydraulic Brake System, Parking Brake System, Steering System, Body Structure & Panels, Chassis Electrical Systems, HVAC (Heating, Air Conditioning & Ventilation), Component Identification & Diagrams, Wiring Schematics Procedures Included Procedures Included: Routine Maintenance, Troubleshooting, Diagnostics, Step-by-Step Repair Procedures, Component Removal & Installation, System Adjustments, Electrical Component Testing, Fluid Changes & Capacities, Torque Specifications, Refrigerant Handling (HVAC) Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to advanced repairs and diagnostics, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Print Quality: High-resolution, enabling clear reproduction of text and diagrams. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 6G75 V6 SOHC MPI Displacement: 3.8 Liters (3828 cc) Bore X Stroke: 95.0 mm x 89.0 mm Compression Ratio: 9.4:1 Performance Horsepower: 175 kW (235 hp) @ 5250 rpm (approximate, depending on market/variant) Torque: 343 Nm (253 lb-ft) @ 4000 rpm (approximate, depending on market/variant) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Recommended Fuel: Unleaded Petrol (Octane rating typically 91 RON or higher) Engine Lubrication Oil Capacity: Approximately 4.5 - 4.9 Liters (with filter change), refer to manual for exact specification. Recommended Oil Viscosity: SAE 10W-30 or 10W-40 (API SG or higher) Engine Cooling Coolant Capacity: Approximately 8.5 Liters, refer to manual for exact specification. Coolant Type: Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (F5M51) Optional Optional Transmission: 4-speed Automatic Transmission (F4A51) Features Transmission Features: The automatic transmission often featured an 'INVECS-II' adaptive shift control system for improved shift quality and efficiency. Fluid Specs Auto Automatic Transmission Fluid: Genuine Mitsubishi ATF SP-III or equivalent DEXRON III/MERCON compatible fluid (verify specific requirement for F4A51). Fluid Capacity Auto Automatic Transmission Fluid Capacity: Approximately 8.0 - 9.0 Liters (refer to manual for exact fill). Fluid Specs Manual Manual Transmission Fluid: API GL-4 SAE 75W-90 or 75W-85 gear oil (verify specific requirement for F5M51). Fluid Capacity Manual Manual Transmission Fluid Capacity: Approximately 2.0 - 2.5 Liters (refer to manual for exact fill). 📐 Dimensions Exterior Length: Approximately 4885 mm Width: Approximately 1780 mm Height: Approximately 1435 mm Wheelbase Wheelbase: Approximately 2750 mm Weights Curb Weight: Approximately 1550 - 1650 kg (depending on trim and transmission) Cargo Cargo Volume: Generous boot space, specific volume not widely published but sufficient for a family sedan. 🛡️ Safety Features Ratings Ancap Rating: 4 Stars (for relevant models and test years, check specific ADR/ANCAP data) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - often standard on higher trims), Electronic Stability Program (ESP - introduced on later models/trims). Passive Features Passive Safety Features: Front airbags, Side curtain airbags (often standard or optional), Seatbelt pretensioners, Crumple zones, Reinforced safety cell. 💡 Technology Features Infotainment Infotainment System: Base models featured a basic AM/FM/CD audio system. Higher trims offered enhanced audio systems, often with 6-disc CD changers, steering wheel audio...
The Mitsubishi 380 was a mid-size sedan primarily sold in Australia and New Zealand, positioned as a comfortable and well-equipped family car. It aimed to compete with established players in its segment.
Competitive Analysis
Competitive Analysis:
Competitors included the Holden Commodore, Ford Falcon, Toyota Camry, and Nissan Maxima. The 380 differentiated itself with its unique design (derived from the Mitsubishi 3000GT platform) and a focus on refinement and features, though it struggled to gain significant market share against local manufacturing giants.
Key Features
Key Features:
V6 engine, spacious interior, independent rear suspension, comprehensive safety features for its time, and a range of trim levels.
Manual Purpose
Manual Purpose:
To empower owners and technicians with the knowledge to perform maintenance, diagnostics, and repairs on the 2005-2009 Mitsubishi 380, facilitating DIY efforts and professional servicing.
📋 Manual Details
Coverage Areas
Coverage Areas:
General, Engine, Engine Lubrication, Fuel, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle, Rear Axle, Wheel and Tyre, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Chassis Electrical, Heater, A/C and Ventilation, Component Locations, Configuration Diagrams, Circuit Diagrams
Page Count
Page Count:
Detailed (Specific number not provided, but implied comprehensive)
Unleaded Petrol (Octane rating typically 91 RON or higher)
Engine Lubrication
Oil Capacity:
Approximately 4.5 - 4.9 Liters (with filter change), refer to manual for exact specification.
Recommended Oil Viscosity:
SAE 10W-30 or 10W-40 (API SG or higher)
Engine Cooling
Coolant Capacity:
Approximately 8.5 Liters, refer to manual for exact specification.
Coolant Type:
Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (F5M51)
Optional
Optional Transmission:
4-speed Automatic Transmission (F4A51)
Features
Transmission Features:
The automatic transmission often featured an 'INVECS-II' adaptive shift control system for improved shift quality and efficiency.
Fluid Specs Auto
Automatic Transmission Fluid:
Genuine Mitsubishi ATF SP-III or equivalent DEXRON III/MERCON compatible fluid (verify specific requirement for F4A51).
Fluid Capacity Auto
Automatic Transmission Fluid Capacity:
Approximately 8.0 - 9.0 Liters (refer to manual for exact fill).
Fluid Specs Manual
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 75W-85 gear oil (verify specific requirement for F5M51).
Fluid Capacity Manual
Manual Transmission Fluid Capacity:
Approximately 2.0 - 2.5 Liters (refer to manual for exact fill).
📐 Dimensions
Exterior
Length:
Approximately 4885 mm
Width:
Approximately 1780 mm
Height:
Approximately 1435 mm
Wheelbase
Wheelbase:
Approximately 2750 mm
Weights
Curb Weight:
Approximately 1550 - 1650 kg (depending on trim and transmission)
Cargo
Cargo Volume:
Generous boot space, specific volume not widely published but sufficient for a family sedan.
🛡️ Safety Features
Ratings
Ancap Rating:
4 Stars (for relevant models and test years, check specific ADR/ANCAP data)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - often standard on higher trims), Electronic Stability Program (ESP - introduced on later models/trims).
Passive Features
Passive Safety Features:
Front airbags, Side curtain airbags (often standard or optional), Seatbelt pretensioners, Crumple zones, Reinforced safety cell.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured a basic AM/FM/CD audio system. Higher trims offered enhanced audio systems, often with 6-disc CD changers, steering wheel audio controls, and available premium sound systems. Some models had optional satellite navigation.
Driver Assistance
Driver Assistance Features:
Cruise control was standard on most models. Later models and higher trims offered features like parking sensors and, in some cases, a reverse camera.
Connectivity
Connectivity Options:
Auxiliary input for audio devices on later models, Bluetooth hands-free calling became available on certain higher-spec trims. Basic climate control systems were standard, with dual-zone climate control available on top-tier variants.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 12 months or 15,000 km (whichever comes first), refer to manual for severe driving conditions.
Air Filter Replacement:
Every 24 months or 30,000 km, or as needed based on inspection.
Cabin Air Filter Replacement:
Every 12 months or 20,000 km, or as needed.
Spark Plug Replacement:
Platinum tipped plugs typically every 96,000 km (100,000 miles); refer to manual for specific plug type and interval.
Transmission Fluid Change:
Automatic: Every 60,000 km or 4 years; Manual: Every 80,000 km or 5 years. Refer to manual for precise intervals and conditions.
Coolant Replacement:
Initial replacement at 10 years or 160,000 km, then every 5 years or 80,000 km thereafter. Refer to manual for specific coolant type and interval.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Known Issues:
Some owners have reported minor electrical gremlins, occasional issues with window regulators, and potential wear on suspension components over time. The V6 engine is generally robust, but proper maintenance is crucial. Automatic transmission shifting could sometimes be hesitant in earlier models.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for a range of vehicles from compact cars to SUVs and performance vehicles.
Model Evolution
Model Evolution:
The Mitsubishi 380 was the successor to the Mitsubishi Magna and Verada, representing the final large Australian-manufactured Mitsubishi sedan. It was based on a platform shared with the Mitsubishi Diamante and Mitsubishi 3000GT (DOHC variants).
Production
Production Location:
Adelaide, South Australia, Australia (Mitsubishi Motors Australia Ltd. assembly plant)
Production Years:
2005 - 2009
Model Codes:
DB series (2005-2008), DB Series II (2008-2009)
🏆 Awards & Recognition
Recognitions
Recognitions:
While not a recipient of major international awards, the Mitsubishi 380 was generally well-regarded for its comfort, safety features, and value proposition in the Australian market. Specific awards are not widely documented for this model.
📄 Manual Usefulness
Diy Benefits
Diy Benefits:
Empowers owners to perform routine maintenance (oil changes, filter replacements, fluid checks), troubleshoot common issues, and tackle more complex repairs, saving on labor costs and fostering a better understanding of vehicle mechanics. Tool acquisition is a cited benefit.
Target Audience
Target Audience:
DIY mechanics, independent repair shops, and Mitsubishi 380 owners seeking to maintain or repair their vehicle.
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