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Alfa Romeo BRERA Service Repair Manual 2005-2010

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Brera Years Covered: 2005-2010 Codes Platform: GM/Fiat Premium 👋 Introduction Market Position Segment: Compact Executive Sports Coupe Competitive Analysis Competitors: Audi A5, BMW 3 Series Coupe, Mercedes-Benz CLK, Peugeot RCZ (later competitor) Key Features Design Philosophy: Striking Italian design, premium materials, engaging driving dynamics Target Audience: Enthusiast drivers seeking style, performance, and a premium driving experience 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics, Overhaul, Restoration Page Count Estimated Pages: High (estimated 1000+ pages based on typical comprehensive service manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (all variants), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system Drivetrain: Transmission (manual & automatic), Clutch, Driveshafts, Axles, Differential Chassis: Suspension (front & rear), Steering system, Brakes (hydraulic, ABS, EBD), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting systems, Instrument cluster, Audio system, Climate control electronics, Wiring diagrams, Fuses & Relays Body And Interior: Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim, Seats, Safety restraints (Airbags, Seatbelts) Comfort And Convenience: Climate control system (manual and dual-zone automatic), Power windows, Central locking, Cruise control, Keyless entry/start (optional). Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and top-ups Diagnostics: OBD-II diagnostics, Fault code interpretation, Component testing, Troubleshooting guides Repair And Rebuild: Engine overhaul, Transmission repair, Brake system overhaul, Suspension component replacement, Electrical component repair, Body panel repair Installation: Component replacement procedures, Accessory installation guidelines Troubleshooting: Comprehensive troubleshooting flowcharts and diagnostic procedures for common and uncommon faults. Technical Depth Depth: Comprehensive (A-Z coverage for all repair and maintenance procedures, including detailed diagnostics and specifications) Diagrams And Illustrations: Highly detailed, printable diagrams and illustrations for all repair procedures. 📊 Manual Specifications File Format File Type: Adobe PDF Print Quality Printable: Yes, all pages are printable on demand Binding Type Binding: Digital (No physical binding) Paper Type Digital Medium: Digital file for viewing on PC/MAC and tablets ⚙️ Engine Specifications Primary Engine Variant 1 Engine: 1.9 JTDm (16v) Diesel Variant 1 Displacement: 1910 cc Variant 1 Power: 150 PS (110 kW; 148 hp) @ 4000 rpm Variant 1 Torque: 305 Nm (225 lb-ft) @ 2000 rpm Variant 2 Engine: 2.2 JTDm (16v) Diesel Variant 2 Displacement: 2198 cc Variant 2 Power: 185 PS (136 kW; 182 hp) @ 3750 rpm Variant 2 Torque: 400 Nm (295 lb-ft) @ 1500 rpm Variant 3 Engine: 2.4 JTDm (20v) Diesel Variant 3 Displacement: 2387 cc Variant 3 Power: 200 PS (147 kW; 197 hp) @ 4000 rpm Variant 3 Torque: 400 Nm (295 lb-ft) @ 1500 rpm Variant 4 Engine: 2.2 JTS (Naturally Aspirated Petrol) Variant 4 Displacement: 2198 cc Variant 4 Power: 185 PS (136 kW; 182 hp) @ 6500 rpm Variant 4 Torque: 230 Nm (170 lb-ft) @ 4500 rpm Variant 5 Engine: 3.2 V6 JTS (Naturally Aspirated Petrol) Variant 5 Displacement: 3197 cc Variant 5 Power: 260 PS (191 kW; 256 hp) @ 6200 rpm Variant 5 Torque: 320 Nm (236 lb-ft) @ 4500 rpm Performance Acceleration 0 60 Mph 3.2 V6: Approx. 6.7 seconds Fuel System Diesel Injection: Common Rail Direct Injection (JTDm) Petrol Injection: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Options: 6-speed Manual, 6-speed Automatic (Q-Tronic) Optional All Wheel Drive: Q4 All-Wheel Drive (standard on 3.2 V6, optional on some diesel variants) Features Torque Sensing AWD: Yes (Q4 system) 📐 Dimensions Exterior Length: 4485 mm (176.6 in) Width: 1830 mm (72.0 in) Height: 1372 mm (54.0 in) Wheelbase: 2630 mm (103.5 in) Weights Curb Weight Approx: 1550 kg - 1750 kg (depending on engine and drivetrain) 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (2006) Active Features Brake Assist: Yes Electronic Stability Control: Yes (VDC - Vehicle Dynamic Control) Traction Control: Yes (ASR) Passive Features Airbags: Driver, Passenger, Side, Curtain Airbags Seatbelts: Pre-tensioned seatbelts with load limiters 💡 Technology Features Infotainment Audio System: Optional Bose premium sound system, CD player, Radio, optional navigation system. Driver Assistance Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Optional Bluetooth hands-free system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 miles or 12 months (whichever comes first), consult manual for specific engine type. Timing Belt Replacement: Not applicable for diesel engines (timing chain). Petrol 2.2 JTS and 3.2 V6 use timing chains. Consult manual for specific interval recommendations. Fluid Specifications Engine Oil Petrol: Sel/Speci Alfa Romeo Engine Oil 5W-40, SAE 0W-40 (e.g., Selenia Star Power 5W-40) Engine Oil Diesel: Sel/Speci Alfa Romeo Engine Oil 5W-30, SAE 0W-30 (e.g., Selenia WR Pure Energy 5W-30) Coolant: Paraflu Up (or equivalent OAT coolant, typically pink or red) Brake Fluid: DOT 4 Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-80 Transmission Fluid Automatic: Refer to specific ATF type...
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Alfa Romeo BRERA Service Repair Manual 2005-2010
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Brera
Years Covered:
2005-2010
Codes
Platform:
GM/Fiat Premium
👋 Introduction
Market Position
Segment:
Compact Executive Sports Coupe
Competitive Analysis
Competitors:
Audi A5, BMW 3 Series Coupe, Mercedes-Benz CLK, Peugeot RCZ (later competitor)
Key Features
Design Philosophy:
Striking Italian design, premium materials, engaging driving dynamics
Target Audience:
Enthusiast drivers seeking style, performance, and a premium driving experience
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics, Overhaul, Restoration
Page Count
Estimated Pages:
High (estimated 1000+ pages based on typical comprehensive service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (all variants), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system
Drivetrain:
Transmission (manual & automatic), Clutch, Driveshafts, Axles, Differential
Chassis:
Suspension (front & rear), Steering system, Brakes (hydraulic, ABS, EBD), Wheels & Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting systems, Instrument cluster, Audio system, Climate control electronics, Wiring diagrams, Fuses & Relays
Body And Interior:
Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim, Seats, Safety restraints (Airbags, Seatbelts)
Comfort And Convenience:
Climate control system (manual and dual-zone automatic), Power windows, Central locking, Cruise control, Keyless entry/start (optional).
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and top-ups
Diagnostics:
OBD-II diagnostics, Fault code interpretation, Component testing, Troubleshooting guides
Repair And Rebuild:
Engine overhaul, Transmission repair, Brake system overhaul, Suspension component replacement, Electrical component repair, Body panel repair
Installation:
Component replacement procedures, Accessory installation guidelines
Troubleshooting:
Comprehensive troubleshooting flowcharts and diagnostic procedures for common and uncommon faults.
Technical Depth
Depth:
Comprehensive (A-Z coverage for all repair and maintenance procedures, including detailed diagnostics and specifications)
Diagrams And Illustrations:
Highly detailed, printable diagrams and illustrations for all repair procedures.
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Print Quality
Printable:
Yes, all pages are printable on demand
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Digital Medium:
Digital file for viewing on PC/MAC and tablets
⚙️ Engine Specifications
Primary Engine
Variant 1 Engine:
1.9 JTDm (16v) Diesel
Variant 1 Displacement:
1910 cc
Variant 1 Power:
150 PS (110 kW; 148 hp) @ 4000 rpm
Variant 1 Torque:
305 Nm (225 lb-ft) @ 2000 rpm
Variant 2 Engine:
2.2 JTDm (16v) Diesel
Variant 2 Displacement:
2198 cc
Variant 2 Power:
185 PS (136 kW; 182 hp) @ 3750 rpm
Variant 2 Torque:
400 Nm (295 lb-ft) @ 1500 rpm
Variant 3 Engine:
2.4 JTDm (20v) Diesel
Variant 3 Displacement:
2387 cc
Variant 3 Power:
200 PS (147 kW; 197 hp) @ 4000 rpm
Variant 3 Torque:
400 Nm (295 lb-ft) @ 1500 rpm
Variant 4 Engine:
2.2 JTS (Naturally Aspirated Petrol)
Variant 4 Displacement:
2198 cc
Variant 4 Power:
185 PS (136 kW; 182 hp) @ 6500 rpm
Variant 4 Torque:
230 Nm (170 lb-ft) @ 4500 rpm
Variant 5 Engine:
3.2 V6 JTS (Naturally Aspirated Petrol)
Variant 5 Displacement:
3197 cc
Variant 5 Power:
260 PS (191 kW; 256 hp) @ 6200 rpm
Variant 5 Torque:
320 Nm (236 lb-ft) @ 4500 rpm
Performance
Acceleration 0 60 Mph 3.2 V6:
Approx. 6.7 seconds
Fuel System
Diesel Injection:
Common Rail Direct Injection (JTDm)
Petrol Injection:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Options:
6-speed Manual, 6-speed Automatic (Q-Tronic)
Optional
All Wheel Drive:
Q4 All-Wheel Drive (standard on 3.2 V6, optional on some diesel variants)
Features
Torque Sensing AWD:
Yes (Q4 system)
📐 Dimensions
Exterior
Length:
4485 mm (176.6 in)
Width:
1830 mm (72.0 in)
Height:
1372 mm (54.0 in)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight Approx:
1550 kg - 1750 kg (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (2006)
Active Features
Brake Assist:
Yes
Electronic Stability Control:
Yes (VDC - Vehicle Dynamic Control)
Traction Control:
Yes (ASR)
Passive Features
Airbags:
Driver, Passenger, Side, Curtain Airbags
Seatbelts:
Pre-tensioned seatbelts with load limiters
💡 Technology Features
Infotainment
Audio System:
Optional Bose premium sound system, CD player, Radio, optional navigation system.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles or 12 months (whichever comes first), consult manual for specific engine type.
Timing Belt Replacement:
Not applicable for diesel engines (timing chain). Petrol 2.2 JTS and 3.2 V6 use timing chains. Consult manual for specific interval recommendations.
Fluid Specifications
Engine Oil Petrol:
Sel/Speci Alfa Romeo Engine Oil 5W-40, SAE 0W-40 (e.g., Selenia Star Power 5W-40)
Engine Oil Diesel:
Sel/Speci Alfa Romeo Engine Oil 5W-30, SAE 0W-30 (e.g., Selenia WR Pure Energy 5W-30)
Coolant:
Paraflu Up (or equivalent OAT coolant, typically pink or red)
Brake Fluid:
DOT 4
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-80
Transmission Fluid Automatic:
Refer to specific ATF type for Q-Tronic (e.g., ATF Dexron III or equivalent)
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), EGR valve (diesel), Diesel particulate filter (DPF) issues on some diesel models, Glow plugs (diesel), Minor electrical gremlins (infrequent).
Service Tip:
Regular checking and topping up of coolant is advised due to potential minor leaks in the system over time.
📚 Vehicle History
Brand Heritage
Heritage:
Alfa Romeo is an Italian luxury car manufacturer with a rich history dating back to 1910, known for its sporty character and racing pedigree.
Model Evolution
Design Origin:
Designed by David Giugiaro of Italdesign Giugiaro, based on the Kamal concept car.
Production
Production Period:
2005-2010
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Award:
Recognized for its distinctive and award-winning design.
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