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Aprilia Atlantic 500 2005 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2005 Type: Motorcycle Scooter 👋 Introduction Market Position Positioning: The Aprilia Atlantic 500 was positioned as a premium maxi-scooter, offering a blend of performance, comfort, and practicality for commuting and touring. Competitive Analysis Competitors: Competed with other 500cc class maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman 400/650), and Piaggio (X9 Evolution). Key Features Features: Powerful 500cc engine, comfortable riding position, ample under-seat storage, robust chassis, capable for both urban and highway use. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Cooling System, Lubrication System, Ignition System, Exhaust System, Steering System Page Count Page Count: Estimated 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) Searchability: Searchable text within the PDF allows for quick access to specific topics. Illustrations: Contains detailed diagrams, schematics, and photographs to guide repairs. 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, component inspection, tolerances, torque specifications, timing procedures Transmission: Automatic CVT transmission servicing, belt inspection and replacement, clutch operation and maintenance Fuel System: Fuel injection system diagnostics, injector servicing, fuel pump operation, fuel filter replacement Electrical System: Wiring diagrams, component testing, battery service, lighting system maintenance, starter and charging system troubleshooting Chassis And Suspension: Front fork servicing, rear shock absorber inspection and replacement, wheel bearing maintenance, steering head bearing adjustment Brakes: Brake fluid replacement, caliper servicing, pad replacement, disc inspection, hydraulic system troubleshooting Bodywork And Trim: Panel removal and installation, seat servicing, storage compartment access Cooling System: Coolant replacement, radiator and hose inspection, fan operation Lubrication System: Oil change procedures, oil filter replacement, oil type specifications Ignition System: Spark plug replacement, ignition coil testing, CDI unit diagnostics Exhaust System: Inspection, gasket replacement, and catalyst system information. Steering System: Steering head bearing inspection and adjustment, handlebar alignment. Procedures Included Maintenance: Regular scheduled maintenance tasks, fluid changes, filter replacements, belt checks, lubrication Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, repair, and reassembly Disassembly And Assembly: Complete guides for major component overhauls and full vehicle teardown Torque Specifications: Precise torque values for all critical fasteners Settings And Adjustments: Information on adjusting idle speed, chain tension (if applicable), or other mechanical adjustments. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhauls and advanced diagnostics Diagnostics: Includes diagnostic procedures, fault code interpretation (if applicable to the ECU), and electrical system troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, clear diagrams and text, printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Coverage Level: Comprehensive service and repair manual, suitable for DIY mechanics and professional workshops. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC Displacement: 460cc Bore X Stroke: Approx. 92 mm x 69 mm Compression Ratio: Approx. 10.5:1 Performance Horsepower: Approx. 33.5 HP (25 kW) @ 6,750 rpm (varies slightly by region/spec) Torque: Approx. 46 Nm (34 lb-ft) @ 5,000 rpm (varies slightly by region/spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Weber Marelli Fuel Type: Unleaded Gasoline (95 RON recommended) Ignition System Ignition Type: Digital electronic ignition with variable timing 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Clutch Type: Automatic centrifugal clutch Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,170 mm (85.4 in) Width: Approx. 790 mm (31.1 in) at handlebars Height: Approx. 1,440 mm (56.7 in) including windscreen Weights Dry Weight: Approx. 185 kg (408 lbs) Gross Vehicle Weight Rating: Approx. 370 kg (816 lbs) Cargo Underseat Storage: Sufficient for one full-face helmet and some smaller items 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety is assessed differently than automobiles; typically focuses on design, braking, and handling) Active Features Braking System: Front: Dual 260mm discs with 2-piston calipers; Rear: 240mm disc with 1-piston caliper. Linked braking system (front and rear brakes partially engage together). Passive Features Lighting: Halogen headlights, LED taillight and brake light 💡 Technology Features Infotainment Display: Analog speedometer and tachometer, digital odometer, fuel gauge, coolant temperature gauge, and warning lights. Storage: Spacious under-seat storage, glove compartment in the front fairing. Driver Assistance ABS: Optional ABS (Anti-lock Braking System) was available on some models. Connectivity Charging: 12V accessory socket often available for charging devices. 🔧 Maintenance Service Intervals Oil Change: Recommended every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first. Air Filter Check: Check every 5,000 km (3,000 miles), clean or replace as needed. Spark Plug Replacement: Recommended every 10,000 - 15,000 km (6,000 - 9,000 miles). Cvt Belt Inspection: Inspect for wear and damage every 10,000 km (6,000 miles); replace as per wear indicators. Fluid Specifications...
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Tipo: Motorcycle
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Sku: 570546
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Aprilia Atlantic 500 2005 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2005
Type:
Motorcycle Scooter
👋 Introduction
Market Position
Positioning:
The Aprilia Atlantic 500 was positioned as a premium maxi-scooter, offering a blend of performance, comfort, and practicality for commuting and touring.
Competitive Analysis
Competitors:
Competed with other 500cc class maxi-scooters from brands like Yamaha (TMAX), Suzuki (Burgman 400/650), and Piaggio (X9 Evolution).
Key Features
Features:
Powerful 500cc engine, comfortable riding position, ample under-seat storage, robust chassis, capable for both urban and highway use.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Cooling System, Lubrication System, Ignition System, Exhaust System, Steering System
Page Count
Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
Searchability:
Searchable text within the PDF allows for quick access to specific topics.
Illustrations:
Contains detailed diagrams, schematics, and photographs to guide repairs.
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine disassembly, assembly, component inspection, tolerances, torque specifications, timing procedures
Transmission:
Automatic CVT transmission servicing, belt inspection and replacement, clutch operation and maintenance
Fuel System:
Fuel injection system diagnostics, injector servicing, fuel pump operation, fuel filter replacement
Electrical System:
Wiring diagrams, component testing, battery service, lighting system maintenance, starter and charging system troubleshooting
Chassis And Suspension:
Front fork servicing, rear shock absorber inspection and replacement, wheel bearing maintenance, steering head bearing adjustment
Brakes:
Brake fluid replacement, caliper servicing, pad replacement, disc inspection, hydraulic system troubleshooting
Bodywork And Trim:
Panel removal and installation, seat servicing, storage compartment access
Cooling System:
Coolant replacement, radiator and hose inspection, fan operation
Lubrication System:
Oil change procedures, oil filter replacement, oil type specifications
Ignition System:
Spark plug replacement, ignition coil testing, CDI unit diagnostics
Exhaust System:
Inspection, gasket replacement, and catalyst system information.
Steering System:
Steering head bearing inspection and adjustment, handlebar alignment.
Procedures Included
Maintenance:
Regular scheduled maintenance tasks, fluid changes, filter replacements, belt checks, lubrication
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, repair, and reassembly
Disassembly And Assembly:
Complete guides for major component overhauls and full vehicle teardown
Torque Specifications:
Precise torque values for all critical fasteners
Settings And Adjustments:
Information on adjusting idle speed, chain tension (if applicable), or other mechanical adjustments.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major overhauls and advanced diagnostics
Diagnostics:
Includes diagnostic procedures, fault code interpretation (if applicable to the ECU), and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text, printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Coverage Level:
Comprehensive service and repair manual, suitable for DIY mechanics and professional workshops.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, DOHC
Displacement:
460cc
Bore X Stroke:
Approx. 92 mm x 69 mm
Compression Ratio:
Approx. 10.5:1
Performance
Horsepower:
Approx. 33.5 HP (25 kW) @ 6,750 rpm (varies slightly by region/spec)
Torque:
Approx. 46 Nm (34 lb-ft) @ 5,000 rpm (varies slightly by region/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Weber Marelli
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Ignition System
Ignition Type:
Digital electronic ignition with variable timing
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Automatic centrifugal clutch
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 790 mm (31.1 in) at handlebars
Height:
Approx. 1,440 mm (56.7 in) including windscreen
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Gross Vehicle Weight Rating:
Approx. 370 kg (816 lbs)
Cargo
Underseat Storage:
Sufficient for one full-face helmet and some smaller items
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety is assessed differently than automobiles; typically focuses on design, braking, and handling)
Active Features
Braking System:
Front: Dual 260mm discs with 2-piston calipers; Rear: 240mm disc with 1-piston caliper. Linked braking system (front and rear brakes partially engage together).
Passive Features
Lighting:
Halogen headlights, LED taillight and brake light
💡 Technology Features
Infotainment
Display:
Analog speedometer and tachometer, digital odometer, fuel gauge, coolant temperature gauge, and warning lights.
Storage:
Spacious under-seat storage, glove compartment in the front fairing.
Driver Assistance
ABS:
Optional ABS (Anti-lock Braking System) was available on some models.
Connectivity
Charging:
12V accessory socket often available for charging devices.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first.
Air Filter Check:
Check every 5,000 km (3,000 miles), clean or replace as needed.
Spark Plug Replacement:
Recommended every 10,000 - 15,000 km (6,000 - 9,000 miles).
Cvt Belt Inspection:
Inspect for wear and damage every 10,000 km (6,000 miles); replace as per wear indicators.
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, SAE 10W-40 or 15W-50 (check specific climate recommendations). Capacity: Approx. 1.6 liters with filter change.
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze (50/50 ratio). Capacity: Approx. 1.0 liter.
Brake Fluid:
DOT 4
Gearbox Oil:
Refer to manual for specific gearbox oil type and quantity, typically a dedicated gear oil.
Known Issues
Common Complaints:
Occasional issues with starter motor reliability, fuel injection sensor sensitivity, and CVT belt wear if not maintained. Some owners report heat from the engine under heavy load.
Preventative Maintenance:
Regular cleaning of the fuel injector, timely replacement of the CVT belt, and checking electrical connections can mitigate common issues.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia, an Italian manufacturer, has a rich history in motorcycle racing and performance-oriented street bikes, known for innovation and sporty design.
Model Evolution
Evolution:
The Atlantic line was Aprilia's foray into the maxi-scooter market, aiming to provide a comfortable and powerful option for longer distances and commuting. The 500cc model represented the top-tier offering in this range.
Engine Development:
The 460cc engine was a development of Aprilia's Rotax-derived engines, offering a good balance of power and efficiency for its class.
Production
Production Period:
The Atlantic 500 was produced for several years, with the 2005 model being part of the initial and well-received generation.
🏆 Awards & Recognition
Recognitions
Awards:
While specific 'awards' for this model year are not widely documented, the Atlantic series generally received positive reviews for its comfort, performance, and practicality within the maxi-scooter segment.
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