Aprilia RS50 RS 50 2005 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Year:
2005
Type:
Sportbike
Codes
Engine Code:
AM6 (common variant)
👋 Introduction
Market Position
Target Audience:
Professional technicians and DIY enthusiasts
Competitive Analysis
Advantage:
Provides the same information as professional service manuals at a fraction of the cost and without shipping delays.
Key Features
Navigation:
Numbered table of contents for quick information retrieval
Instructional Format:
Numbered instructions, bold figure numbers for easy cross-referencing with illustrations
Accessibility:
Instant download, no shipping costs or waiting
📋 Manual Details
Coverage Areas
Primary Coverage:
Aprilia RS50 RS 50 2005
Page Count
Estimated Pages:
Comprehensive (specific count not provided, described as 'very detailed')
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Full repair, rebuild, diagnostics, tuning
Transmission:
Service, repair, maintenance
Electrical System:
Diagnostics, troubleshooting, wiring diagrams
Fuel System:
Carburetion, fuel delivery, tank
Cooling System:
Radiator, hoses, water pump
Exhaust System:
Component inspection and replacement
Suspension:
Front forks, rear shock absorber, adjustments
Brakes:
Front and rear brake systems, bleeding, pad replacement
Frame And Bodywork:
Fairings, chassis, seat
Wheels And Tires:
Tire pressure, wear, rim maintenance
Controls:
Handlebars, levers, footpegs
Procedures Included
Maintenance:
Scheduled maintenance, routine checks, lubrication
Repair:
Step-by-step repair procedures for all major components
Rebuilding:
Detailed engine and transmission rebuild procedures
Refurbishment:
Procedures for restoring components and overall appearance
Restoration:
Guidance for bringing the motorcycle back to original specifications
Diagnostics:
Troubleshooting common problems, electrical diagnostics
Electrical Diagnostics:
Dedicated section with wiring diagrams and troubleshooting steps
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and DIY mechanics
Detail Level:
Detailed sub-steps, notes, cautions, and warnings
Illustration Support:
Detailed illustrations, drawings, photos, and enlarged inset diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Software Requirements
Reader:
Adobe PDF Reader
Utility:
WinRAR (for potential compressed files)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.7 cc
Cooling:
Liquid-cooled
Bore X Stroke:
39.86 mm x 40 mm (typical for AM6)
Performance
Horsepower:
Approx. 8.4 HP @ 9,750 RPM (varies by market and tuning)
Torque:
Approx. 6.3 Nm @ 9,500 RPM (varies by market and tuning)
Fuel System
Carburetor:
Dell'Orto PHBN 17.5 (common)
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Oil Mixing:
Automatic oil injection system
🔧 Transmission
Standard
Type:
6-speed constant mesh manual transmission
Features
Clutch:
Wet multi-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 1,990 mm
Width:
Approx. 720 mm
Height:
Approx. 1,140 mm
Weights
Dry Weight:
Approx. 130 kg
Wet Weight:
Approx. 140 kg (fully fueled)
Fuel Capacity:
13 Liters
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, odometer, trip meter, temperature gauge, neutral indicator.
Driver Assistance
Rider Aids:
N/A (Basic sportbike, no electronic rider aids)
Connectivity
Connection Ports:
N/A (No modern connectivity features)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km or annually (for transmission oil)
Spark Plug Inspection:
Every 2,000 km
Air Filter Cleaning:
Every 2,000 km or more frequently in dusty conditions
Fluid Specifications
Transmission Oil:
API GL-4, SAE 75W-90 (manual specifies Aprilia branded or equivalent)
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors (50% mixture with distilled water)
Brake Fluid:
DOT 4
Known Issues
Carburetor Adjustment:
Common need for periodic carburetor jetting and adjustment due to sensitivity to fuel quality and wear.
Exhaust Leaks:
Potential for exhaust manifold leaks due to vibration and heat cycling.
Ignition Coil:
Occasional failure of the ignition coil, leading to weak spark or no spark.
Water Pump Seal:
Wear or failure of the water pump seal, resulting in coolant leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporty motorcycles, especially in the small-displacement segments.
Model Evolution
Rs50 Legacy:
The RS50 has a long history as a popular entry-level sportbike, often favored by younger riders due to its performance and styling mimicking larger Aprilia models.
Production
Production Period:
The RS50 has been in production for several generations, with the 2005 model representing a specific iteration with its own set of components and specifications.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently recognized as a leading choice in the 50cc sportbike segment for its performance and handling.
Step-by-step repair procedures for all major components
Rebuilding:
Detailed engine and transmission rebuild procedures
Refurbishment:
Procedures for restoring components and overall appearance
Restoration:
Guidance for bringing the motorcycle back to original specifications
Diagnostics:
Troubleshooting common problems, electrical diagnostics
Electrical Diagnostics:
Dedicated section with wiring diagrams and troubleshooting steps
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and DIY mechanics
Detail Level:
Detailed sub-steps, notes, cautions, and warnings
Illustration Support:
Detailed illustrations, drawings, photos, and enlarged inset diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Software Requirements
Reader:
Adobe PDF Reader
Utility:
WinRAR (for potential compressed files)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.7 cc
Cooling:
Liquid-cooled
Bore X Stroke:
39.86 mm x 40 mm (typical for AM6)
Performance
Horsepower:
Approx. 8.4 HP @ 9,750 RPM (varies by market and tuning)
Torque:
Approx. 6.3 Nm @ 9,500 RPM (varies by market and tuning)
Fuel System
Carburetor:
Dell'Orto PHBN 17.5 (common)
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Oil Mixing:
Automatic oil injection system
🔧 Transmission
Standard
Type:
6-speed constant mesh manual transmission
Features
Clutch:
Wet multi-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 1,990 mm
Width:
Approx. 720 mm
Height:
Approx. 1,140 mm
Weights
Dry Weight:
Approx. 130 kg
Wet Weight:
Approx. 140 kg (fully fueled)
Fuel Capacity:
13 Liters
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, odometer, trip meter, temperature gauge, neutral indicator.
Driver Assistance
Rider Aids:
N/A (Basic sportbike, no electronic rider aids)
Connectivity
Connection Ports:
N/A (No modern connectivity features)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km or annually (for transmission oil)
Spark Plug Inspection:
Every 2,000 km
Air Filter Cleaning:
Every 2,000 km or more frequently in dusty conditions
Fluid Specifications
Transmission Oil:
API GL-4, SAE 75W-90 (manual specifies Aprilia branded or equivalent)
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors (50% mixture with distilled water)
Brake Fluid:
DOT 4
Known Issues
Carburetor Adjustment:
Common need for periodic carburetor jetting and adjustment due to sensitivity to fuel quality and wear.
Exhaust Leaks:
Potential for exhaust manifold leaks due to vibration and heat cycling.
Ignition Coil:
Occasional failure of the ignition coil, leading to weak spark or no spark.
Water Pump Seal:
Wear or failure of the water pump seal, resulting in coolant leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporty motorcycles, especially in the small-displacement segments.
Model Evolution
Rs50 Legacy:
The RS50 has a long history as a popular entry-level sportbike, often favored by younger riders due to its performance and styling mimicking larger Aprilia models.
Production
Production Period:
The RS50 has been in production for several generations, with the 2005 model representing a specific iteration with its own set of components and specifications.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently recognized as a leading choice in the 50cc sportbike segment for its performance and handling.
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