BMW 3 Series 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Year: 2005 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe - introduced later), E93 (Convertible - introduced later) Engine Codes Covered: N45, N46 (4-cylinder), N52, N54 (6-cylinder) 👋 Introduction Market Position Segment: Compact Executive / Sports Sedan and Wagon Target Audience: Enthusiasts, DIY mechanics, independent repair shops seeking in-depth technical information for the E90/E91 generation BMW 3 Series. Competitive Analysis Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35. Key Features Vehicle Highlights: Introduction of the E90 chassis, significant advancements in engine technology (Valvetronic, Double VANOS), improved chassis dynamics, modern interior design, enhanced safety features. Manual Value Benefit: Provides the necessary technical knowledge to maintain, diagnose, and repair the 2005 BMW 3 Series efficiently and correctly, potentially saving significant costs compared to dealership service. 📋 Manual Details Coverage Areas Vehicle Models Covered: BMW 3 Series Sedan (E90), Wagon/Touring (E91) for the 2005 model year. May include initial production details for Coupe (E92) and Convertible (E93) variants if released late in the year. Page Count Estimated Page Count: 1000+ Manual Type Type: Full Service Repair Manual / Workshop Manual Language Language: English Format Format: Likely Digital (PDF/eBook), potentially printable sections. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel injection (including Valvetronic and Double VANOS), ignition, exhaust, engine management (DME), clutch, manual transmission, automatic transmission (GM 6-speed GA6HP19Z, ZF 6HP26), differentials, driveshafts. Chassis: Steering (hydraulic power steering), suspension (front strut suspension, rear multi-link suspension), brakes (ABS, DSC, EBD, brake pad/disc replacement, hydraulic systems), wheels and tires. Electrical: Body Control Module (BCM), lighting (headlights, taillights, interior), power windows, central locking, mirrors, wipers, horn, fuse box diagrams, relay locations, diagnostic connector (OBD-II), battery, starter, alternator, basic wiring diagrams for key systems. Comfort And Convenience: Climate control (HVAC), seats, door mechanisms, interior trim, sunroof, audio system integration (basic troubleshooting). Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, differential fluid change. Repair And Rebuild: Engine component replacement (e.g., water pump, thermostat, ignition coils, fuel injectors), transmission overhaul (major components), brake caliper/rotor replacement, suspension component replacement (shocks, struts, control arms), power steering pump replacement. Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, common symptoms and causes, diagnostic procedures for major systems. Specifications And Tolerances: Torque specifications for critical fasteners, fluid capacities, component clearances, timing specifications. Technical Depth Depth: Comprehensive. Covers from basic fluid changes and component replacements to more in-depth repairs and troubleshooting. Includes detailed step-by-step instructions with illustrations and diagrams. 📊 Manual Specifications File Format Format: Digital (PDF/eBook), optimized for searchability and digital viewing. Print Quality Quality: High-resolution images and clear text for easy understanding. Designed for potential printing of specific sections. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine 325I / 330I: Naturally Aspirated Inline-6 Cylinders 325I Engine: 3.0L (2996cc) M54B30 (carry-over from previous generation) or N52B30 (introduction of new aluminum block engine with magnesium components and Valvetronic). 330I Engine: 3.0L (2996cc) N52B30 (higher output tune) or N54B30 (twin-turbocharged, introduced later). 320I Engine: 2.0L (1995cc) N46B20 Inline-4 Cylinder (primarily for European markets). Performance 325I Horsepower: ~215 hp @ 6250 rpm (N52) 330I Horsepower: ~255 hp @ 6600 rpm (N52) 325I Torque: ~185 lb-ft @ 2750 rpm (N52) 330I Torque: ~220 lb-ft @ 2750 rpm (N52) Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) with Valvetronic (on N52 engines) Fuel Requirement: Premium Unleaded Gasoline (91 AKI or higher recommended) Engine Management ECU: Bosch Motronic (specific version varies by engine) 🔧 Transmission Standard Transmission Type Standard: 6-Speed Manual Transmission (Getrag GS6-37BG) Optional Transmission Type Optional: 6-Speed Steptronic Automatic Transmission (GM GA6HP19Z for 325i, ZF 6HP26 for 330i) Features Clutch Type: Hydraulically actuated single-plate dry clutch (manual). Automatic Features: Steptronic manual shifting mode, adaptive shift programs. Fluid Specifications Manual Transmission Fluid: BMW recommends specific manual transmission fluid, often a high-quality synthetic gear oil meeting API GL-4 standards (e.g., Pentosin MTF LT-2). Automatic Transmission Fluid: BMW LT-4 / Lifeguardfluid 6 (ZF spec), often Dexron VI compatible for newer variants. 📐 Dimensions Exterior Sedan Length: Approx. 178.2 inches (4527 mm) Sedan Width: Approx. 68.7 inches (1746 mm) Sedan Height: Approx. 56.1 inches (1425 mm) Wheelbase: Approx. 108.7 inches (2760 mm) Interior Front Headroom: Approx. 38.8 inches (985 mm) Rear Legroom: Approx. 34.4 inches (874 mm) Cargo Trunk Volume Sedan: Approx. 12.0 cu ft (340 L) Weights Curb Weight Sedan 325I: Approx. 3362 lbs (1525 kg) Curb Weight Sedan 330I: Approx. 3395 lbs (1540 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (Driver), 4-Star (Passenger) IIHS Front Offset Crash Test: Good Active Features Stability Control: Dynamic Stability Control (DSC) with Dynamic Traction Control (DTC) standard. Braking Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features...

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Tipo: Car

Fabricante:

Sku: 423594

Coleções: ALL BMW

Disponibilidade: Em estoque

Tag: 2005 3 Series BMW Car Cars Misc

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Year:

Codes

Chassis Code:

E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe - introduced later), E93 (Convertible - introduced later)

Engine Codes Covered:

N45, N46 (4-cylinder), N52, N54 (6-cylinder)

👋 Introduction

Market Position

Segment:

Compact Executive / Sports Sedan and Wagon

Target Audience:

Enthusiasts, DIY mechanics, independent repair shops seeking in-depth technical information for the E90/E91 generation BMW 3 Series.

Competitive Analysis

Competitors:

Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35.

Key Features

Vehicle Highlights:

Introduction of the E90 chassis, significant advancements in engine technology (Valvetronic, Double VANOS), improved chassis dynamics, modern interior design, enhanced safety features.

Manual Value

Benefit:

Provides the necessary technical knowledge to maintain, diagnose, and repair the 2005 BMW 3 Series efficiently and correctly, potentially saving significant costs compared to dealership service.

📋 Manual Details

Coverage Areas

Vehicle Models Covered:

BMW 3 Series Sedan (E90), Wagon/Touring (E91) for the 2005 model year. May include initial production details for Coupe (E92) and Convertible (E93) variants if released late in the year.

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Full Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF/eBook), potentially printable sections.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, lubrication, cooling, fuel injection (including Valvetronic and Double VANOS), ignition, exhaust, engine management (DME), clutch, manual transmission, automatic transmission (GM 6-speed GA6HP19Z, ZF 6HP26), differentials, driveshafts.

Chassis:

Steering (hydraulic power steering), suspension (front strut suspension, rear multi-link suspension), brakes (ABS, DSC, EBD, brake pad/disc replacement, hydraulic systems), wheels and tires.

Electrical:

Body Control Module (BCM), lighting (headlights, taillights, interior), power windows, central locking, mirrors, wipers, horn, fuse box diagrams, relay locations, diagnostic connector (OBD-II), battery, starter, alternator, basic wiring diagrams for key systems.

Comfort And Convenience:

Climate control (HVAC), seats, door mechanisms, interior trim, sunroof, audio system integration (basic troubleshooting).

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, differential fluid change.

Repair And Rebuild:

Engine component replacement (e.g., water pump, thermostat, ignition coils, fuel injectors), transmission overhaul (major components), brake caliper/rotor replacement, suspension component replacement (shocks, struts, control arms), power steering pump replacement.

Troubleshooting:

Diagnostic trouble codes (DTCs) interpretation, common symptoms and causes, diagnostic procedures for major systems.

Specifications And Tolerances:

Torque specifications for critical fasteners, fluid capacities, component clearances, timing specifications.

Technical Depth

Depth:

Comprehensive. Covers from basic fluid changes and component replacements to more in-depth repairs and troubleshooting. Includes detailed step-by-step instructions with illustrations and diagrams.

📊 Manual Specifications

File Format

Format:

Digital (PDF/eBook), optimized for searchability and digital viewing.

Print Quality

Quality:

High-resolution images and clear text for easy understanding. Designed for potential printing of specific sections.

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

325I / 330I:

Naturally Aspirated Inline-6 Cylinders

325I Engine:

3.0L (2996cc) M54B30 (carry-over from previous generation) or N52B30 (introduction of new aluminum block engine with magnesium components and Valvetronic).

330I Engine:

3.0L (2996cc) N52B30 (higher output tune) or N54B30 (twin-turbocharged, introduced later).

320I Engine:

2.0L (1995cc) N46B20 Inline-4 Cylinder (primarily for European markets).

Performance

325I Horsepower:

~215 hp @ 6250 rpm (N52)

330I Horsepower:

~255 hp @ 6600 rpm (N52)

325I Torque:

~185 lb-ft @ 2750 rpm (N52)

330I Torque:

~220 lb-ft @ 2750 rpm (N52)

Fuel System

Injection Type:

Sequential Multi-Point Fuel Injection (MPI) with Valvetronic (on N52 engines)

Fuel Requirement:

Premium Unleaded Gasoline (91 AKI or higher recommended)

Engine Management

Bosch Motronic (specific version varies by engine)

🔧 Transmission

Standard

Transmission Type Standard:

6-Speed Manual Transmission (Getrag GS6-37BG)

Optional

Transmission Type Optional:

6-Speed Steptronic Automatic Transmission (GM GA6HP19Z for 325i, ZF 6HP26 for 330i)

Features

Clutch Type:

Hydraulically actuated single-plate dry clutch (manual).

Automatic Features:

Steptronic manual shifting mode, adaptive shift programs.

Fluid Specifications

Manual Transmission Fluid:

BMW recommends specific manual transmission fluid, often a high-quality synthetic gear oil meeting API GL-4 standards (e.g., Pentosin MTF LT-2).

Automatic Transmission Fluid:

BMW LT-4 / Lifeguardfluid 6 (ZF spec), often Dexron VI compatible for newer variants.

📐 Dimensions

Exterior

Sedan Length:

Approx. 178.2 inches (4527 mm)

Sedan Width:

Approx. 68.7 inches (1746 mm)

Sedan Height:

Approx. 56.1 inches (1425 mm)

Wheelbase:

Approx. 108.7 inches (2760 mm)

Interior

Front Headroom:

Approx. 38.8 inches (985 mm)

Rear Legroom:

Approx. 34.4 inches (874 mm)

Cargo

Trunk Volume Sedan:

Approx. 12.0 cu ft (340 L)

Weights

Curb Weight Sedan 325I:

Approx. 3362 lbs (1525 kg)

Curb Weight Sedan 330I:

Approx. 3395 lbs (1540 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (Driver), 4-Star (Passenger)

IIHS Front Offset Crash Test:

Active Features

Stability Control:

Dynamic Stability Control (DSC) with Dynamic Traction Control (DTC) standard.

Braking Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.

Passive Features

Airbags:

Front airbags, front side-impact airbags, front and rear head protection system (curtain airbags).

Seat Belts:

Three-point inertia-reel seat belts with front belt pretensioners and force limiters.

💡 Technology Features

Infotainment

I Drive System:

Introduction of BMW's iDrive infotainment system, controlled via a central console-mounted dial and screen. Can include navigation, audio, climate, and vehicle settings.

Audio Options:

Standard CD player with FM/AM radio, optional premium sound systems (e.g., Harman Kardon), optional satellite radio.

Driver Assistance

Cruise Control:

Standard cruise control, optional Active Cruise Control (ACC) on some higher-spec models.

Parking Assistance:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Bluetooth:

Optional Bluetooth hands-free connectivity for mobile phones.

Lighting

Headlights:

Standard Halogen headlights, optional Xenon Adaptive Headlights with automatic leveling and headlight washers.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable Service Interval Indicator (CBS) system, typically between 10,000-15,000 miles or 12-24 months, depending on driving conditions. Check Oil light for precise timing.

Brake Fluid Change:

Every 2 years, regardless of mileage. The CBS system will often indicate this service.

Spark Plug Replacement:

Typically around 60,000-100,000 miles, depending on engine variant and plug type. N52 engines often use long-life iridium plugs.

Fluid Specifications

Engine Oil Specification:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 0W-30 depending on climate. Always confirm with owner's manual or oil cap.

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent, mixed 50/50 with distilled water.

Fluid Capacities

Engine Oil Capacity 325I N52:

Approx. 6.5 US quarts (6.2 L)

Engine Oil Capacity 330I N52:

Approx. 6.5 US quarts (6.2 L)

Known Issues

Cooling System:

Plastic coolant expansion tanks are prone to cracking, leading to leaks. Water pump failure (especially electric pumps on later N52 variants) and thermostat issues are also common.

Oil Leaks:

Valve cover gasket, oil filter housing gasket, and oil pan gasket can leak due to age and material degradation. Crankshaft seals can also fail.

Valvetronic System:

Eccentric shaft sensor failure or worn intermediate levers can cause rough idling, misfires, and check engine lights on N52 engines.

Ignition System:

Ignition coils and spark plug boots can fail, leading to misfires and reduced engine performance.

Power Steering:

Hydraulic power steering fluid leaks from hoses or the steering rack are possible. "Whining" noise from the pump can indicate low fluid or an impending failure.

Maintenance Parts

Oil Filter Part Number Example:

Mann-Filter HU 832 or equivalent OEM P/N 11 42 7 531 230

Cabin Air Filter Part Number Example:

Mann-Filter CU 2534 or equivalent OEM P/N 64 11 3 421 201

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW, a German manufacturer, has a long-standing reputation for building sporty, engaging, and high-quality luxury vehicles, particularly known for its 'Ultimate Driving Machine' ethos.

Model Evolution

E46 To E90 Transition:

The 2005 model year marks the introduction of the fifth generation 3 Series (E90/E91), replacing the highly successful E46 generation. This generation saw significant advancements in technology and design.

Production

Manufacturing Locations:

Primarily manufactured in Germany (e.g., Munich, Dingolfing) and also in South Africa.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The 3 Series (including the E90 generation) has consistently been a recipient of Car and Driver's 10Best awards for its driving dynamics and overall excellence.

Motor Trend Car Of The Year:

While not specifically for 2005, the 3 Series line has been recognized by MotorTrend in various forms over its history.

Ratings

Jd Power Dependability:

While BMW's overall dependability ratings can vary, specific models of the 3 Series often receive good marks in their segments for quality and performance.