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CITROEN XSARA PICASSO 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Xsara Picasso Year: 2005 Generation Generation Name: First Generation (Phase 1) Codes Platform Code: PSA EW/DW Platform Body Style: Compact MPV 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families seeking practical, versatile, and comfortable transportation Competitive Analysis Key Competitors: Renault Scenic, Opel/Vauxhall Zafira, Ford Focus C-Max Key Features Vehicle Design: Distinctive 'Picasso' styling, spacious interior, high driving position, flexible seating arrangements Manual Benefit: Empowers owners and technicians with comprehensive repair and maintenance knowledge 📋 Manual Details Coverage Areas Engine Coverage: Covers petrol and diesel engine variants for 2005 model year Transmission Coverage: Manual and Automatic transmission systems Chassis Systems Covered: Front/Rear Axles, Suspension, Steering, Brakes Bodywork And Electrical: Bodywork, Chassis Frame, Electric/Electronic Systems Page Count Estimated Page Count: N/A (PDF format, variable display) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, cooling system, lubrication system, ignition system, emissions control Drivetrain Systems: Clutch assembly, gearbox (manual/automatic), propeller shafts, rear axles, front axle components Suspension Steering Brakes: Front and rear suspension components, steering rack and linkage, hydraulic and ABS brake systems Bodywork And Chassis: Body panel repair, chassis frame integrity, door mechanisms, interior trim Electrical And Electronic: Wiring diagrams, lighting, instrumentation, ECUs, comfort features, heating and air conditioning Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad inspection Major Repairs: Engine rebuilds, clutch replacement, gearbox overhaul, suspension component replacement, brake caliper overhaul Diagnostics And Troubleshooting: Fault finding for engine, transmission, electrical, and chassis systems Component Removal And Installation: Detailed steps for removing and refitting all major components Maintenance Schedule: Detailed recommended maintenance schedules and checks Technical Depth Diagnostic Level: Dealer-level diagnostics and repair procedures Repair Complexity: Covers basic upkeep to comprehensive engine and transmission overhauls Diagrams And Schematics: Includes technical information and schematics for electrical systems, engine components, etc. Troubleshooting Guides: Specific troubleshooting steps for common faults 📊 Manual Specifications File Format PDF Quality: High resolution, printable Searchable Text: Likely searchable text within PDF (dependent on original source) Print Quality Printability: All pages printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: Compatible with all Windows Operating Systems Mobile Devices: Compatible with smartphones and tablets that can open PDF files ⚙️ Engine Specifications Primary Engine Engine Codes 2005: Examples: EW7J4 (1.8L Petrol), EW10J4 (2.0L Petrol), DW8B (1.9L Diesel), DW10TD (2.0L HDi Diesel) Performance 1.8L Petrol (Ew7J4) Power: Approx. 115 PS (113 bhp; 85 kW) 2.0L Petrol (Ew10J4) Power: Approx. 136 PS (134 bhp; 100 kW) 1.9L Diesel (Dw8B) Power: Approx. 70 PS (69 bhp; 51 kW) 2.0L Hdi Diesel (Dw10Td) Power: Approx. 90 PS (89 bhp; 66 kW) Fuel System Petrol Fuel System: Multi-point Fuel Injection (MPFI) Diesel Fuel System: Direct Injection (DI) or Common Rail Direct Injection (CRDi) for HDi 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (AL4) Features Automatic Transmission Features: Electronic control, sequential shift mode (Tiptronic functionality often available) 📐 Dimensions Exterior Length Mm: Approx. 4276 Width Mm: Approx. 1726 Height Mm: Approx. 1675 Wheelbase Mm: Approx. 2604 Interior Seating Capacity: 5-7 seats (depending on configuration) Weights Kerb Weight Kg: Approx. 1300-1400 (depending on engine/trim) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for earlier models, 2001 assessment) Active Features Braking System: Front ventilated discs, rear solid discs; ABS with EBD and Brake Assist available Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags standard; side airbags and curtain airbags optional Seat Belts: 3-point seat belts with pretensioners and force limiters 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with steering wheel controls Navigation: Optional satellite navigation systems available on higher trims Driver Assistance Cruise Control: Available as an option on many models Parking Assistance: Rear parking sensors were an optional feature Connectivity Connectivity Features: Limited by 2005 standards; typically analogue connections for audio, basic phone integration sometimes available 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 15,000 miles or 12 months (check manual for specific engine) Oil Change Interval Diesel: Typically 10,000-12,500 miles or 12 months (check manual for specific engine) Cambelt Replacement: Crucial: 70,000-90,000 miles or 5-7 years for most petrol/diesel engines (consult manual for specific engine) Fluid Specifications Engine Oil Type: Refer to manual for specific API/ACEA specifications (e.g., 5W-40, 10W-40 synthetic/semi-synthetic) Coolant Type: Antifreeze/coolant, typically Type D (long-life, pink/red, OAT-based) Brake Fluid Type: DOT 4 Transmission Fluid Manual: Manual gearbox oil, e.g., 75W-80 GL-4 Transmission Fluid Automatic: ATF (Automatic Transmission Fluid), e.g., LT 71141 for AL4 gearbox Known Issues Common Wear Items: Front suspension components (wishbone bushes, ball joints), rear shock absorbers, clutch slave cylinder Engine Specific Concerns: Potential for cylinder head...
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CITROEN XSARA PICASSO 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Xsara Picasso
Year:
2005
Generation
Generation Name:
First Generation (Phase 1)
Codes
Platform Code:
PSA EW/DW Platform
Body Style:
Compact MPV
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families seeking practical, versatile, and comfortable transportation
Competitive Analysis
Key Competitors:
Renault Scenic, Opel/Vauxhall Zafira, Ford Focus C-Max
Key Features
Vehicle Design:
Distinctive 'Picasso' styling, spacious interior, high driving position, flexible seating arrangements
Manual Benefit:
Empowers owners and technicians with comprehensive repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Engine Coverage:
Covers petrol and diesel engine variants for 2005 model year
Transmission Coverage:
Manual and Automatic transmission systems
Chassis Systems Covered:
Front/Rear Axles, Suspension, Steering, Brakes
Bodywork And Electrical:
Bodywork, Chassis Frame, Electric/Electronic Systems
Page Count
Estimated Page Count:
N/A (PDF format, variable display)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel system, cooling system, lubrication system, ignition system, emissions control
Drivetrain Systems:
Clutch assembly, gearbox (manual/automatic), propeller shafts, rear axles, front axle components
Suspension Steering Brakes:
Front and rear suspension components, steering rack and linkage, hydraulic and ABS brake systems
Bodywork And Chassis:
Body panel repair, chassis frame integrity, door mechanisms, interior trim
Electrical And Electronic:
Wiring diagrams, lighting, instrumentation, ECUs, comfort features, heating and air conditioning
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad inspection
Major Repairs:
Engine rebuilds, clutch replacement, gearbox overhaul, suspension component replacement, brake caliper overhaul
Diagnostics And Troubleshooting:
Fault finding for engine, transmission, electrical, and chassis systems
Component Removal And Installation:
Detailed steps for removing and refitting all major components
Maintenance Schedule:
Detailed recommended maintenance schedules and checks
Technical Depth
Diagnostic Level:
Dealer-level diagnostics and repair procedures
Repair Complexity:
Covers basic upkeep to comprehensive engine and transmission overhauls
Diagrams And Schematics:
Includes technical information and schematics for electrical systems, engine components, etc.
Troubleshooting Guides:
Specific troubleshooting steps for common faults
📊 Manual Specifications
File Format
PDF Quality:
High resolution, printable
Searchable Text:
Likely searchable text within PDF (dependent on original source)
Print Quality
Printability:
All pages printable
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
Compatible with all Windows Operating Systems
Mobile Devices:
Compatible with smartphones and tablets that can open PDF files
⚙️ Engine Specifications
Primary Engine
Engine Codes 2005:
Examples: EW7J4 (1.8L Petrol), EW10J4 (2.0L Petrol), DW8B (1.9L Diesel), DW10TD (2.0L HDi Diesel)
Performance
1.8L Petrol (Ew7J4) Power:
Approx. 115 PS (113 bhp; 85 kW)
2.0L Petrol (Ew10J4) Power:
Approx. 136 PS (134 bhp; 100 kW)
1.9L Diesel (Dw8B) Power:
Approx. 70 PS (69 bhp; 51 kW)
2.0L Hdi Diesel (Dw10Td) Power:
Approx. 90 PS (89 bhp; 66 kW)
Fuel System
Petrol Fuel System:
Multi-point Fuel Injection (MPFI)
Diesel Fuel System:
Direct Injection (DI) or Common Rail Direct Injection (CRDi) for HDi
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (AL4)
Features
Automatic Transmission Features:
Electronic control, sequential shift mode (Tiptronic functionality often available)
📐 Dimensions
Exterior
Length Mm:
Approx. 4276
Width Mm:
Approx. 1726
Height Mm:
Approx. 1675
Wheelbase Mm:
Approx. 2604
Interior
Seating Capacity:
5-7 seats (depending on configuration)
Weights
Kerb Weight Kg:
Approx. 1300-1400 (depending on engine/trim)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for earlier models, 2001 assessment)
Active Features
Braking System:
Front ventilated discs, rear solid discs; ABS with EBD and Brake Assist available
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags and curtain airbags optional
Seat Belts:
3-point seat belts with pretensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with steering wheel controls
Navigation:
Optional satellite navigation systems available on higher trims
Driver Assistance
Cruise Control:
Available as an option on many models
Parking Assistance:
Rear parking sensors were an optional feature
Connectivity
Connectivity Features:
Limited by 2005 standards; typically analogue connections for audio, basic phone integration sometimes available
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 miles or 12 months (check manual for specific engine)
Oil Change Interval Diesel:
Typically 10,000-12,500 miles or 12 months (check manual for specific engine)
Cambelt Replacement:
Crucial: 70,000-90,000 miles or 5-7 years for most petrol/diesel engines (consult manual for specific engine)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API/ACEA specifications (e.g., 5W-40, 10W-40 synthetic/semi-synthetic)
Coolant Type:
Antifreeze/coolant, typically Type D (long-life, pink/red, OAT-based)
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
Manual gearbox oil, e.g., 75W-80 GL-4
Transmission Fluid Automatic:
ATF (Automatic Transmission Fluid), e.g., LT 71141 for AL4 gearbox
Known Issues
Common Wear Items:
Front suspension components (wishbone bushes, ball joints), rear shock absorbers, clutch slave cylinder
Engine Specific Concerns:
Potential for cylinder head gasket issues on some petrol engines, turbocharger issues on some HDi models (if applicable to specific 2005 variants)
Electrical Issues:
Can be prone to minor electrical gremlins, particularly with window regulators and central locking
📚 Vehicle History
Brand Heritage
Citroen Brand Focus:
Known for innovation, comfort, and distinctive design
Model Evolution
Xsara Picasso Introduction:
Launched in 1999 as one of the first compact MPVs, based on the Xsara hatchback platform
2005 Facelift Phase:
This 2005 model year falls within the Phase 1 generation, with potential minor updates from earlier versions
Production
Production Period:
1999-2010 (original generation)
Manufacturing Locations:
Primarily Spain (Vigo)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Praised for its practicality and innovative cabin design upon release, contributing to the MPV segment's popularity.
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