🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Year: 2005 Codes Chassis Code: CT9A Engine Code: 4G63T 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution VIII (Evo VIII) is a high-performance compact sports sedan, renowned for its rally-bred engineering, all-wheel-drive system, and turbocharged engine. It occupies a significant niche in the enthusiast car market, competing with vehicles like the Subaru Impreza WRX STI. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII, Mitsubishi Lancer Evolution IX, Ford Focus RS (later models). Key Features Performance Focus: Focus on tarmac and gravel rally performance, advanced all-wheel-drive technology, potent turbocharged engine. Handling Prowess: Exceptional grip and agility due to ACD and S-AYC systems, performance-tuned suspension. Driver Engagement: Manual transmission, direct steering feedback, and powerful braking system contribute to a highly engaging driving experience. 📋 Manual Details Coverage Areas Coverage Overview: Comprehensive service and repair for all aspects of the Mitsubishi Lancer Evolution VIII 2005. Page Count Estimated Pages: Approximately 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system. Engine Performance: Fuel injection, ignition system, turbocharger operation and diagnosis, emission control systems, ECU diagnostics. Transmission Manual: Operation, dis assembly, assembly, repair, clutch system, gear shifting mechanisms. Transmission Awc: Active Center Differential (ACD), Super Active Yaw Control (S-AYC) system operation, diagnosis, and calibration. Drivetrain: Front and rear differentials, driveshafts, CV joints, propeller shaft. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications. Brakes: Brake system hydraulics, calipers, rotors, brake pads, ABS system diagnosis and repair, EBD. Steering: Power steering system, steering rack, tie rods, steering column. Electrical System: Battery, charging system, starter motor, lighting system, horn, power windows, locks. HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling, diagnosis. Body Interior: Body panel removal and installation, interior trim, seats, dashboard assembly. Body Exterior: Bumpers, fenders, hood, doors, trunk lid, glass, seals. Diagnostics: OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage. Wiring Diagrams: Complete electrical wiring schematics for all vehicle systems. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, spark plug service. Troubleshooting: Systematic diagnostic trees and common problem identification. Repair: Step-by-step disassembly, component replacement, and reassembly procedures for all major systems. Rebuilds: Detailed instructions for engine and transmission rebuilds. Specifications Data: Torque specifications, clearances, fluid capacities, and tolerances. Component Testing: Methods for testing the functionality of individual components. Technical Depth Depth: Factory-level diagnostic and repair information for technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable pages for workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T DOHC Inline-4, turbocharged and intercooled Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valvetrain: DOHC, 16 valves, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft Turbocharger: Mitsubishi TD05HR-16G 8cm² twin-scroll turbocharger with intercooler Performance Horsepower Ps: 265 PS @ 6500 RPM (JDM/UKDM spec) Horsepower Hp: 271 hp @ 6500 RPM (USDM spec, often cited) Torque Nm: 330 Nm @ 3500 RPM (JDM/UKDM spec) Torque Lb-Ft: 243 lb-ft @ 3500 RPM (USDM spec, often cited) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline, premium (91+ octane recommended for optimal performance) Fuel Pump: High-pressure electric fuel pump 🔧 Transmission Standard Type: 6-speed manual transmission (Getrag Type G) Optional Type: None (Manual transmission was standard) Features Awc System: Active Center Differential (ACD) with driver-selectable modes (Tarmac, Gravel, Snow) Rear Differential: Super Active Yaw Control (S-AYC) rear differential on some models Clutch: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: 4415 mm (173.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1515 mm (59.6 in) Rear Track: 1510 mm (59.4 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: Approx. 1450 kg (3197 lbs) Gross Vehicle Weight Rating: 1900 kg (4189 lbs) Cargo Trunk Volume: Approx. 0.33 m³ (11.6 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (USDM 2005 model) IIHS Side Impact: Good (for models equipped with side airbags, though not standard on all '05 Evos) Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Active Stability Control (ASC) / Traction Control System (TCS) AWD System: All-Wheel Drive with Active Center Differential (ACD) and Super AYC Passive Features Airbags: Driver and front passenger airbags. Optional front side airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters. Chassis Structure: Reinforced body structure for enhanced crashworthiness, based on Lancer chassis. 💡 Technology Features Infotainment Head Unit: Factory...