BMW 3 Series E90 E91 E92 E93 2006-10 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Engine Codes: N52, N52KP, N51, N54 Transmission Codes: Getrag GS6, ZF GS6, ZF GS6X (Manual), GM GA6L45R, ZF 6HP19 (Automatic) 👋 Introduction Market Position Market Position: The BMW E90 generation 3 Series is a highly regarded compact executive car, known for its sporty driving dynamics, premium interior, and advanced technology. This era represented a significant evolution in BMW's core product line, offering a blend of performance and everyday usability. Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37, Acura TL. Key Features Key Features Of Vehicle: Advanced engine technology (Valvetronic, Twin-Turbo), sophisticated chassis dynamics, available xDrive all-wheel drive, premium interior materials, a wide range of comfort and technology options. Manual Value Proposition Manual Value: This comprehensive workshop manual is an indispensable tool for BMW owners and independent technicians, providing the authoritative information needed for accurate diagnosis, efficient repair, and proper maintenance, ultimately saving time and money compared to dealership service. 📋 Manual Details Coverage Areas Covered Models: 325i, 330i, 328i, 325xi, 330xi, 328xi, 335i, 335xi Drive Types: Rear-Wheel Drive (RWD), All-Wheel Drive (xDrive) Page Count Page Count: >1200 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (general, removal/installation, lubrication, ignition, battery, starter, alternator, charging system, fuel injection, fuel tank, fuel pump, radiator, cooling system, exhaust, turbocharger), Transmission (manual, automatic, gearshift linkage), Drivetrain (driveshaft, transfer case, front/rear axle differentials), Clutch System Chassis And Suspension: Steering, Wheel Alignment, Power Steering, Rear Suspension Brakes And Dynamics: Brake System, Anti-lock Brake System (ABS), Dynamic Stability Control (DSC) Body And Interior: Body General, Doors, Fenders, Engine Hood, Trunk Lid, Tailgate, Exterior Trim, Bumpers, Interior Trim, Central Lock & Anti Theft, Seats, Seat Belts, Convertible Top Electrical And Electronics: Electrical System General, Wiper & Washer, Instrument Cluster, Lighting System, Heating & Air Conditioning, Radio System, Air Bag System (SRS), Electrical Component Location, Electrical Wiring Diagrams, On-Board Diagnostics (OBD) Procedures Included Repair And Maintenance: Step-by-step repair procedures, routine maintenance tasks, troubleshooting common symptoms, component removal and installation, diagnostic procedures, system checks and adjustments, fluid changes, filter replacements. Technical Depth Technical Depth: Comprehensive coverage from basic maintenance to in-depth diagnostics and complex repairs. Includes detailed illustrations, diagrams, and specifications essential for professional and DIY mechanics. 📊 Manual Specifications File Format File Format Details: PDF. Requires Adobe Acrobat Reader. The file is delivered in a ZIP archive, requiring extraction using software like WinZip or WinRAR. Print Quality Print Quality Description: Printable. Users can print specific pages as needed for hands-on work. Binding Type Binding Type: N/A (Electronic format) Paper Type Paper Type: N/A (Electronic format) File Size File Size Mb: 190 ⚙️ Engine Specifications Primary Engine Engine Family: Inline 6-Cylinder (Naturally Aspirated and Twin-Turbocharged) N52 Engine Details: 3.0L (2996cc), 24-valve, naturally aspirated, features Valvetronic (variable valve lift) and Double VANOS. Aluminum construction. Naturally aspirated variants include the N52B30A. N51 Engine Details: 3.0L (2996cc), 24-valve, naturally aspirated, SULEV-2 (Super Ultra Low Emission Vehicle) compliant. Features Valvetronic and Double VANOS. Often found in 328i models in specific markets (e.g., California). N54 Engine Details: 3.0L (2979cc), 24-valve, twin-turbocharged, direct injection (High Pressure Injection - HPI). Known for its potent performance and rapid acceleration. Features Double VANOS. Performance N52 Power Output: Approx. 215-255 hp depending on specific variant (e.g., 325i, 330i). N54 Power Output: Approx. 300-320 hp depending on specific variant (e.g., 335i). Fuel System Fuel Delivery: Electronic Port Fuel Injection (PFI) for N52/N51, High Pressure Direct Injection (HPDI) for N54. Fuel Type Recommended Fuel: Premium Unleaded gasoline (91 AKI or higher recommended for optimal performance and engine health). 🔧 Transmission Standard Standard Transmission: 6-Speed Manual Gearbox (e.g., Getrag GS6-37BZ, ZF GS6-17BG/DZ). Optional Optional Transmission: 6-Speed Steptronic Automatic Transmission (e.g., GM GA6L45R for RWD, ZF 6HP19 for RWD and xDrive). Features Automatic Features: Steptronic manual shifting mode, available paddle shifters on some models. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific fluid type (often specialized synthetic gear oil). Example: BMW MTF LT-2. Automatic Transmission Fluid: Refer to manual for specific fluid type. Example for ZF 6HP19: Esso LT 71141 or equivalent approved fluid. For GM GA6L45R: DEXRON-VI. 📐 Dimensions Exterior Wheelbase: E90/E91: approx. 108.7 inches (2760 mm); E92/E93: approx. 108.5 inches (2755 mm) Weights Curb Weight: Varies significantly by model, body style, and drivetrain (approx. 3400-3900 lbs or 1540-1770 kg). 🛡️ Safety Features Ratings NHTSA Ratings: Generally good ratings from NHTSA and IIHS for frontal and side impact for sedan and coupe variants. Convertible (E93) may have different ratings due to structural differences. Active Features Active Safety Systems: Dynamic Stability Control (DSC) including ABS, Traction Control, Dynamic Brake Control (DBC), Cornering Brake Control (CBC), Hill Start Assistant...
The BMW E90 generation 3 Series is a highly regarded compact executive car, known for its sporty driving dynamics, premium interior, and advanced technology. This era represented a significant evolution in BMW's core product line, offering a blend of performance and everyday usability.
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37, Acura TL.
Key Features
Key Features Of Vehicle:
Advanced engine technology (Valvetronic, Twin-Turbo), sophisticated chassis dynamics, available xDrive all-wheel drive, premium interior materials, a wide range of comfort and technology options.
Manual Value Proposition
Manual Value:
This comprehensive workshop manual is an indispensable tool for BMW owners and independent technicians, providing the authoritative information needed for accurate diagnosis, efficient repair, and proper maintenance, ultimately saving time and money compared to dealership service.
Steering, Wheel Alignment, Power Steering, Rear Suspension
Brakes And Dynamics:
Brake System, Anti-lock Brake System (ABS), Dynamic Stability Control (DSC)
Body And Interior:
Body General, Doors, Fenders, Engine Hood, Trunk Lid, Tailgate, Exterior Trim, Bumpers, Interior Trim, Central Lock & Anti Theft, Seats, Seat Belts, Convertible Top
Electrical And Electronics:
Electrical System General, Wiper & Washer, Instrument Cluster, Lighting System, Heating & Air Conditioning, Radio System, Air Bag System (SRS), Electrical Component Location, Electrical Wiring Diagrams, On-Board Diagnostics (OBD)
Procedures Included
Repair And Maintenance:
Step-by-step repair procedures, routine maintenance tasks, troubleshooting common symptoms, component removal and installation, diagnostic procedures, system checks and adjustments, fluid changes, filter replacements.
Technical Depth
Technical Depth:
Comprehensive coverage from basic maintenance to in-depth diagnostics and complex repairs. Includes detailed illustrations, diagrams, and specifications essential for professional and DIY mechanics.
📊 Manual Specifications
File Format
File Format Details:
PDF. Requires Adobe Acrobat Reader. The file is delivered in a ZIP archive, requiring extraction using software like WinZip or WinRAR.
Print Quality
Print Quality Description:
Printable. Users can print specific pages as needed for hands-on work.
Binding Type
Binding Type:
N/A (Electronic format)
Paper Type
Paper Type:
N/A (Electronic format)
File Size
File Size Mb:
190
⚙️ Engine Specifications
Primary Engine
Engine Family:
Inline 6-Cylinder (Naturally Aspirated and Twin-Turbocharged)
N52 Engine Details:
3.0L (2996cc), 24-valve, naturally aspirated, features Valvetronic (variable valve lift) and Double VANOS. Aluminum construction. Naturally aspirated variants include the N52B30A.
N51 Engine Details:
3.0L (2996cc), 24-valve, naturally aspirated, SULEV-2 (Super Ultra Low Emission Vehicle) compliant. Features Valvetronic and Double VANOS. Often found in 328i models in specific markets (e.g., California).
N54 Engine Details:
3.0L (2979cc), 24-valve, twin-turbocharged, direct injection (High Pressure Injection - HPI). Known for its potent performance and rapid acceleration. Features Double VANOS.
Performance
N52 Power Output:
Approx. 215-255 hp depending on specific variant (e.g., 325i, 330i).
N54 Power Output:
Approx. 300-320 hp depending on specific variant (e.g., 335i).
Fuel System
Fuel Delivery:
Electronic Port Fuel Injection (PFI) for N52/N51, High Pressure Direct Injection (HPDI) for N54.
Fuel Type
Recommended Fuel:
Premium Unleaded gasoline (91 AKI or higher recommended for optimal performance and engine health).
Varies significantly by model, body style, and drivetrain (approx. 3400-3900 lbs or 1540-1770 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally good ratings from NHTSA and IIHS for frontal and side impact for sedan and coupe variants. Convertible (E93) may have different ratings due to structural differences.
Active Features
Active Safety Systems:
Dynamic Stability Control (DSC) including ABS, Traction Control, Dynamic Brake Control (DBC), Cornering Brake Control (CBC), Hill Start Assistant (on some models).
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), advanced crumple zones, high-strength steel passenger cell, active head restraints, optional rollover protection for convertible.
💡 Technology Features
Infotainment
Infotainment System:
iDrive system (various iterations depending on model year and options). Features include navigation, radio, CD player, Bluetooth connectivity, and auxiliary input.
Driver Assistance
Driver Assistance Features:
Optional features like Parking Distance Control (PDC), Xenon headlights with adaptive cornering, rain-sensing wipers, and automatic climate control.
Connectivity
Connectivity Options:
Bluetooth hands-free calling, USB audio interface, SiriusXM satellite radio (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically based on Condition Based Service (CBS) system, often around 10,000-15,000 miles or 12-24 months, depending on driving conditions. Manual will detail specific intervals and recommendations.
Brake Fluid Change Interval:
Recommended every 2 years regardless of mileage.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40. Specific viscosity grade may vary by engine and climate. Manual will provide exact specifications.
Coolant Specification:
BMW Blue Antifreeze/Coolant or equivalent (ethylene glycol-based, silicates and nitrites free). Typically a 50/50 mix with distilled water.
Known Issues
Common Issues N54:
High-pressure fuel pump (HPFP) failure, vacuum leak issues (charge pipe leaks, PCV system), ignition coil and spark plug degradation, water pump and thermostat failures, turbocharger wastegate rattle.
Common Issues N52:
Oil leaks (valve cover gasket, oil pan gasket), PCV valve failure, ignition coil and spark plug degradation, eccentric shaft sensor issues, electric water pump failures (later models).
Common Issues General:
Eccentric shaft sensor, electric water pump and thermostat, ignition coils/spark plugs, oil leaks, suspension component wear (bushings, control arms), HVAC blower motor resistor.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, Bayerische Motoren Werke AG, is a German luxury vehicle manufacturer renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, handling, and driver engagement.
Model Evolution
E90 Generation Evolution:
The E90 generation replaced the E46 3 Series. It introduced more advanced technologies, refined styling, and a wider range of engine options, including the highly acclaimed N54 twin-turbo engine in the 335i models. The generation saw the introduction of the coupe (E92) and convertible (E93) body styles, expanding the 3 Series appeal.
The N54 twin-turbocharged engine received multiple 'Ward's 10 Best Engines' awards during its production for its performance and technological innovation.
General Model Recognition:
The BMW 3 Series (E90 generation) consistently received accolades for its driving dynamics, handling, and overall refinement from various automotive publications and organizations.
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