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Aprilia RS 50 RS50 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: Aprilia Model: RS 50 Model Code: RS50 Generation Generation Years: 2006-2010 Codes Manual Product Code: APRILIA_RS50_2006_2010_WSM 👋 Introduction Market Position Segment: Lightweight sport motorcycle, entry-level performance. Target Audience: Beginner riders, younger enthusiasts, urban commuters seeking sporty aesthetics. Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though RS50 predates some of these specifically in 50cc class). Unique Selling Points: Italian design, sportbike styling in a smaller displacement, agile handling, premium brand appeal. Key Features Design Philosophy: Mimics the larger Aprilia RSV Mille/RSV4 superbike styling, offering a premium look. Handling Characteristics: Known for its sharp and responsive handling, making it enjoyable on twisty roads. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily European market focus) Page Count Estimated Page Count: 300+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul, piston, rings, cylinder, crankshaft, connecting rod, valve train. Fuel System: Carburetor tuning, cleaning, and replacement; fuel tank, fuel lines, fuel filter. Ignition System: Spark plug specifications, timing, CDI unit, stator, rotor. Cooling System: Radiator, coolant, hoses, water pump. Transmission: Gearbox assembly, disassembly, inspection, shift mechanism, clutch operation. Chassis Suspension: Front forks (telescopic), rear shock absorber, swingarm, bearings. Brakes: Front and rear brake systems (hydraulic disc), caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures. Wheels Tires: Wheel bearing maintenance, tire pressure specifications, wheel installation. Electrical System: Wiring diagrams, lighting system, battery, charging system, starter, fuses, relays, switches, instrumentation. Exhaust System: Exhaust pipe, muffler, seals. Bodywork Frame: Fairings, seat, fuel tank mounting, frame inspection, steering head bearings. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, general lubrication. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and component failures. Engine Repair: Top-end rebuilds, bottom-end overhauls, gasket replacement, seal replacement. Transmission Repair: Gearbox inspection, bearing replacement, seal replacement, shift drum and fork adjustments. Suspension Overhaul: Fork seal replacement, fork oil change, rear shock absorber service. Brake System Service: Brake pad replacement, caliper servicing, master cylinder rebuild, brake line replacement, fluid flush and bleed. Electrical Diagnostics: Wiring harness troubleshooting, component testing (e.g., stator, CDI), charging system analysis. Carburetor Rebuild: Complete disassembly, cleaning, reassembly, and adjustment of the carburetor. Technical Depth Depth: Comprehensive from basic maintenance to full engine and component rebuilds. Diagnostic Capability: Includes detailed troubleshooting guides and symptom-to-cause diagnosis. Torque Specifications: Provides crucial torque values for all critical fasteners. Clearances Tolerances: Details critical engine and component clearances and tolerances for proper assembly. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval. Print Quality Resolution: High-resolution scans suitable for digital viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 49.9 cc Bore X Stroke: 39.5 mm x 40.5 mm Cooling System: Liquid-cooled Power Output Hp: Approx. 8.4 hp @ 9,000 rpm (EU restricted for 16-year-old license holders) Torque Nm: Approx. 6.5 Nm @ 8,500 rpm Performance Top Speed Kph: Limited by regulations, typically around 70-80 kph (legally). Fuel System Carburetor: Dell'Orto PHBN 17.5 QD Fuel Type: Unleaded gasoline (95 RON recommended) Oil Mixture: Pre-mix or automatic oil injection system (check manual for specific). 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1985 mm Width: Approx. 760 mm Height: Approx. 1140 mm Wheelbase: Approx. 1345 mm Weights Dry Weight Kg: Approx. 111 kg Fuel Tank Capacity Liters: Approx. 13 liters 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle, typically not subjected to automotive crash tests) Active Features Braking System: Hydraulic disc brakes front and rear for responsive stopping power. Lighting: Halogen headlight, taillight, and turn signals for visibility. Passive Features Frame Construction: Perimeter frame for rigidity and stability. Ergonomics: Sportbike riding position, requires rider skill and awareness. 💡 Technology Features Infotainment Dashboard Display: Analog tachometer, digital speedometer, odometer, fuel gauge, coolant temperature warning light. Driver Assistance ABS: Not typically equipped on this model. Connectivity Bluetooth Usb: N/A (Basic motorcycle design). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval, typically every 3,000-5,000 km or annually. Spark Plug Inspection: Every 3,000 km or as per manual recommendations. Chain Lubrication Adjustment: Every 1,000 km or more frequently in wet/dusty conditions. Fluid Specifications Engine Oil Type: 2-stroke specific oil (API TC, JASO FD rated - check manual for exact spec). Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio). Known Issues Common Wear Items: Clutch plates, spark plugs, chain and sprockets, carburetor jets, fork seals. Potential Problems: Carburetor clogging from infrequent use or poor fuel quality, 2-stroke specific wear if not properly maintained,...
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Aprilia RS 50 RS50 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 50
Model Code:
RS50
Generation
Generation Years:
2006-2010
Codes
Manual Product Code:
APRILIA_RS50_2006_2010_WSM
👋 Introduction
Market Position
Segment:
Lightweight sport motorcycle, entry-level performance.
Target Audience:
Beginner riders, younger enthusiasts, urban commuters seeking sporty aesthetics.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though RS50 predates some of these specifically in 50cc class).
Unique Selling Points:
Italian design, sportbike styling in a smaller displacement, agile handling, premium brand appeal.
Key Features
Design Philosophy:
Mimics the larger Aprilia RSV Mille/RSV4 superbike styling, offering a premium look.
Handling Characteristics:
Known for its sharp and responsive handling, making it enjoyable on twisty roads.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily European market focus)
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul, piston, rings, cylinder, crankshaft, connecting rod, valve train.
Fuel System:
Carburetor tuning, cleaning, and replacement; fuel tank, fuel lines, fuel filter.
Ignition System:
Spark plug specifications, timing, CDI unit, stator, rotor.
Cooling System:
Radiator, coolant, hoses, water pump.
Transmission:
Gearbox assembly, disassembly, inspection, shift mechanism, clutch operation.
Chassis Suspension:
Front forks (telescopic), rear shock absorber, swingarm, bearings.
Brakes:
Front and rear brake systems (hydraulic disc), caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, wheel installation.
Electrical System:
Wiring diagrams, lighting system, battery, charging system, starter, fuses, relays, switches, instrumentation.
Exhaust System:
Exhaust pipe, muffler, seals.
Bodywork Frame:
Fairings, seat, fuel tank mounting, frame inspection, steering head bearings.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks, general lubrication.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, and component failures.
Engine Repair:
Top-end rebuilds, bottom-end overhauls, gasket replacement, seal replacement.
Transmission Repair:
Gearbox inspection, bearing replacement, seal replacement, shift drum and fork adjustments.
Suspension Overhaul:
Fork seal replacement, fork oil change, rear shock absorber service.
Brake System Service:
Brake pad replacement, caliper servicing, master cylinder rebuild, brake line replacement, fluid flush and bleed.
Electrical Diagnostics:
Wiring harness troubleshooting, component testing (e.g., stator, CDI), charging system analysis.
Carburetor Rebuild:
Complete disassembly, cleaning, reassembly, and adjustment of the carburetor.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and component rebuilds.
Diagnostic Capability:
Includes detailed troubleshooting guides and symptom-to-cause diagnosis.
Torque Specifications:
Provides crucial torque values for all critical fasteners.
Clearances Tolerances:
Details critical engine and component clearances and tolerances for proper assembly.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Resolution:
High-resolution scans suitable for digital viewing and printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.9 cc
Bore X Stroke:
39.5 mm x 40.5 mm
Cooling System:
Liquid-cooled
Power Output Hp:
Approx. 8.4 hp @ 9,000 rpm (EU restricted for 16-year-old license holders)
Torque Nm:
Approx. 6.5 Nm @ 8,500 rpm
Performance
Top Speed Kph:
Limited by regulations, typically around 70-80 kph (legally).
Fuel System
Carburetor:
Dell'Orto PHBN 17.5 QD
Fuel Type:
Unleaded gasoline (95 RON recommended)
Oil Mixture:
Pre-mix or automatic oil injection system (check manual for specific).
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1985 mm
Width:
Approx. 760 mm
Height:
Approx. 1140 mm
Wheelbase:
Approx. 1345 mm
Weights
Dry Weight Kg:
Approx. 111 kg
Fuel Tank Capacity Liters:
Approx. 13 liters
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle, typically not subjected to automotive crash tests)
Active Features
Braking System:
Hydraulic disc brakes front and rear for responsive stopping power.
Lighting:
Halogen headlight, taillight, and turn signals for visibility.
Passive Features
Frame Construction:
Perimeter frame for rigidity and stability.
Ergonomics:
Sportbike riding position, requires rider skill and awareness.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, odometer, fuel gauge, coolant temperature warning light.
Driver Assistance
ABS:
Not typically equipped on this model.
Connectivity
Bluetooth Usb:
N/A (Basic motorcycle design).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval, typically every 3,000-5,000 km or annually.
Spark Plug Inspection:
Every 3,000 km or as per manual recommendations.
Chain Lubrication Adjustment:
Every 1,000 km or more frequently in wet/dusty conditions.
Fluid Specifications
Engine Oil Type:
2-stroke specific oil (API TC, JASO FD rated - check manual for exact spec).
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio).
Known Issues
Common Wear Items:
Clutch plates, spark plugs, chain and sprockets, carburetor jets, fork seals.
Potential Problems:
Carburetor clogging from infrequent use or poor fuel quality, 2-stroke specific wear if not properly maintained, electrical connections can be susceptible to corrosion.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in motorcycle racing, particularly in smaller displacement categories, lending performance credibility.
Model Evolution
Rs 50 Lineage:
The RS 50 has been a staple in Aprilia's lineup for younger riders, evolving its styling and components over the years while maintaining its sporty DNA.
Production
Manufacturing Origin:
Italy
Production Period Covered:
This manual covers the model years 2006 through 2010.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model and year are not widely documented, but Aprilia consistently receives accolades for its racing heritage and design.)
Ratings
Consumer Reviews:
Generally positive for its styling, handling, and entry-level performance.
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