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Dodge Ram Truck 2006 2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Years Covered: 2006, 2007 Platform: DR/DH/D2 Platform (Third Generation Ram) Codes Chassis Code: DR 👋 Introduction Market Position Market Segment: Full-size pickup truck, highly competitive segment Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado, GMC Sierra Key Features Vehicle Strengths: Robust powertrains, strong towing capacity, spacious interior, HEMI V8 option Manual Value Proposition Manual Benefit: Empowers owners and technicians with factory-level repair knowledge, reducing reliance on expensive dealership services 📋 Manual Details Coverage Areas Engine Coverage: 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8 Transmission Coverage: 4-speed automatic (42RLE), 5-speed automatic (545RFE), 6-speed manual (NV3500/G360) Drive Type Coverage: 2WD, 4WD Page Count Estimated Pages: 2500+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, timing, lubrication, cooling Engine Performance: Fuel system, ignition system, emissions control, engine diagnostics Transmission Mechanical: Automatic and manual transmission repair, overhaul, torque converter Drivetrain: Clutch, transfer case, driveshafts, axles, differentials (front and rear) Brakes: Hydraulic system, ABS, disc brakes, drum brakes, parking brake Suspension: Front and rear suspension components, steering system, alignment Electrical System: Battery, charging system, starting system, lighting, fuses, relays Body And Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Diagnostics: On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting charts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, lubrication Major Repairs: Engine rebuilds, transmission overhauls, suspension and brake component replacement Troubleshooting: Step-by-step diagnostic procedures for various system failures Wiring Diagrams: Comprehensive electrical schematics for all systems Specifications: Torque specifications, clearances, fluid capacities, alignment angles Technical Depth Depth Of Coverage: Full factory-level repair and diagnostic information Diagnostic Tools Required: Mention of DRB III or equivalent diagnostic scanner 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, searchable text and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.7L Magnum V6 (SOHC) Engine Option 1 Displacement: 3700cc (226 cu in) Engine Option 1 Horsepower: 215 hp @ 5200 rpm (approx.) Engine Option 1 Torque: 235 lb-ft @ 4000 rpm (approx.) Engine Option 2: 4.7L Magnum V8 (SOHC) Engine Option 2 Displacement: 4701cc (287 cu in) Engine Option 2 Horsepower: 235 hp @ 4500 rpm (approx.) Engine Option 2 Torque: 305 lb-ft @ 3200 rpm (approx.) Engine Option 3: 5.7L HEMI V8 (OHV) Engine Option 3 Displacement: 5654cc (345 cu in) Engine Option 3 Horsepower: 345 hp @ 5000 rpm (approx.) Engine Option 3 Torque: 375 lb-ft @ 4000 rpm (approx.) Performance Hemispherical Combustion Chambers: Distinctive HEMI feature for improved breathing and power Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 octane (3.7L, 4.7L), 89 octane recommended for 5.7L HEMI 🔧 Transmission Standard Transmission Option 1: 42RLE 4-Speed Automatic Optional Transmission Option 2: 545RFE 5-Speed Automatic Transmission Option 3: NV3500/G360 6-Speed Manual (less common) Features Automatic Transmission Control: Electronic shift control, Tow/Haul mode 📐 Dimensions Exterior Wheelbase Options: 139.0 inches (Regular Cab), 140.5 inches (Quad Cab 6.3 ft bed), 160.5 inches (Quad Cab 8.0 ft bed) Overall Length Options: Varies by cab and bed configuration (approx. 225-245 inches) Overall Width: 79.1 inches (excluding mirrors) Overall Height: 74.4 inches (approx., varies by configuration) Cargo Bed Length Options: 6.3 ft (75.0 cu ft), 8.0 ft (97.0 cu ft) Weights Curb Weight Range: 4,800 - 5,500 lbs (approx., varies by configuration) Gross Vehicle Weight Rating Gvwr: 6,000 - 8,000 lbs (depending on configuration) Max Towing Capacity: Up to 9,000+ lbs (with proper configuration and equipment) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test: 5-star driver, 4-star passenger (typical for its era) IIHS Frontal Offset Crash Test: Good (typical for its era) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Electronic Stability Control: Available Electronic Stability Program (ESP) Passive Features Airbags: Frontal airbags, available side curtain airbags Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio Options: AM/FM/CD, optional CD changer, SiriusXM Satellite Radio (subscription required) Navigation: Optional factory navigation system available on higher trims Driver Assistance Parking Assist: Optional rear park assist sensors Connectivity Uconnect: Uconnect hands-free communication system available on some trims (Bluetooth) Remote Start: Optional factory remote start system 🔧 Maintenance Service Intervals Oil Change Interval: 3,000-7,500 miles or 6 months (varies by oil type and driving conditions; refer to manual for specifics) Engine Air Filter Replacement: 15,000-30,000 miles Transmission Fluid Change: 60,000-100,000 miles (depending on transmission type and usage) Spark Plug Replacement: 100,000 miles (for HEMI, other engines vary) Fluid Specifications Engine Oil 3.7L/4.7L: SAE 5W-30, API SN or newer (e.g., Pennzoil, Valvoline, Mobil 1) Engine Oil 5.7L Hemi: SAE...
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Dodge Ram Truck 2006 2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Years Covered:
2006, 2007
Platform:
DR/DH/D2 Platform (Third Generation Ram)
Codes
Chassis Code:
DR
👋 Introduction
Market Position
Market Segment:
Full-size pickup truck, highly competitive segment
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado, GMC Sierra
Key Features
Vehicle Strengths:
Robust powertrains, strong towing capacity, spacious interior, HEMI V8 option
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with factory-level repair knowledge, reducing reliance on expensive dealership services
📋 Manual Details
Coverage Areas
Engine Coverage:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8
Transmission Coverage:
4-speed automatic (42RLE), 5-speed automatic (545RFE), 6-speed manual (NV3500/G360)
Drive Type Coverage:
2WD, 4WD
Page Count
Estimated Pages:
2500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, timing, lubrication, cooling
Engine Performance:
Fuel system, ignition system, emissions control, engine diagnostics
Transmission Mechanical:
Automatic and manual transmission repair, overhaul, torque converter
Drivetrain:
Clutch, transfer case, driveshafts, axles, differentials (front and rear)
Brakes:
Hydraulic system, ABS, disc brakes, drum brakes, parking brake
Suspension:
Front and rear suspension components, steering system, alignment
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components, corrosion protection
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Diagnostics:
On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting charts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, lubrication
Major Repairs:
Engine rebuilds, transmission overhauls, suspension and brake component replacement
Troubleshooting:
Step-by-step diagnostic procedures for various system failures
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Specifications:
Torque specifications, clearances, fluid capacities, alignment angles
Technical Depth
Depth Of Coverage:
Full factory-level repair and diagnostic information
Diagnostic Tools Required:
Mention of DRB III or equivalent diagnostic scanner
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, searchable text and diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.7L Magnum V6 (SOHC)
Engine Option 1 Displacement:
3700cc (226 cu in)
Engine Option 1 Horsepower:
215 hp @ 5200 rpm (approx.)
Engine Option 1 Torque:
235 lb-ft @ 4000 rpm (approx.)
Engine Option 2:
4.7L Magnum V8 (SOHC)
Engine Option 2 Displacement:
4701cc (287 cu in)
Engine Option 2 Horsepower:
235 hp @ 4500 rpm (approx.)
Engine Option 2 Torque:
305 lb-ft @ 3200 rpm (approx.)
Engine Option 3:
5.7L HEMI V8 (OHV)
Engine Option 3 Displacement:
5654cc (345 cu in)
Engine Option 3 Horsepower:
345 hp @ 5000 rpm (approx.)
Engine Option 3 Torque:
375 lb-ft @ 4000 rpm (approx.)
Performance
Hemispherical Combustion Chambers:
Distinctive HEMI feature for improved breathing and power
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 octane (3.7L, 4.7L), 89 octane recommended for 5.7L HEMI
🔧 Transmission
Standard
Transmission Option 1:
42RLE 4-Speed Automatic
Optional
Transmission Option 2:
545RFE 5-Speed Automatic
Transmission Option 3:
NV3500/G360 6-Speed Manual (less common)
Features
Automatic Transmission Control:
Electronic shift control, Tow/Haul mode
📐 Dimensions
Exterior
Wheelbase Options:
139.0 inches (Regular Cab), 140.5 inches (Quad Cab 6.3 ft bed), 160.5 inches (Quad Cab 8.0 ft bed)
Overall Length Options:
Varies by cab and bed configuration (approx. 225-245 inches)
Overall Width:
79.1 inches (excluding mirrors)
Overall Height:
74.4 inches (approx., varies by configuration)
Cargo
Bed Length Options:
6.3 ft (75.0 cu ft), 8.0 ft (97.0 cu ft)
Weights
Curb Weight Range:
4,800 - 5,500 lbs (approx., varies by configuration)
Gross Vehicle Weight Rating Gvwr:
6,000 - 8,000 lbs (depending on configuration)
Max Towing Capacity:
Up to 9,000+ lbs (with proper configuration and equipment)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
5-star driver, 4-star passenger (typical for its era)
IIHS Frontal Offset Crash Test:
Good (typical for its era)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Frontal airbags, available side curtain airbags
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio Options:
AM/FM/CD, optional CD changer, SiriusXM Satellite Radio (subscription required)
Navigation:
Optional factory navigation system available on higher trims
Driver Assistance
Parking Assist:
Optional rear park assist sensors
Connectivity
Uconnect:
Uconnect hands-free communication system available on some trims (Bluetooth)
Remote Start:
Optional factory remote start system
🔧 Maintenance
Service Intervals
Oil Change Interval:
3,000-7,500 miles or 6 months (varies by oil type and driving conditions; refer to manual for specifics)
Engine Air Filter Replacement:
15,000-30,000 miles
Transmission Fluid Change:
60,000-100,000 miles (depending on transmission type and usage)
Spark Plug Replacement:
100,000 miles (for HEMI, other engines vary)
Fluid Specifications
Engine Oil 3.7L/4.7L:
SAE 5W-30, API SN or newer (e.g., Pennzoil, Valvoline, Mobil 1)
Engine Oil 5.7L Hemi:
SAE 5W-20, API SN or newer (e.g., Pennzoil, Valvoline, Mobil 1)
Coolant:
Mopar Antifreeze/Coolant (HOAT) - Orange, 50/50 mix with distilled water
Automatic Transmission Fluid:
ATF+4 (MS-9602), Mopar brand recommended
Transfer Case Fluid Np244/Np246:
ATF+4 (MS-9602)
Rear Axle Fluid:
API GL-5, SAE 75W-90 (standard), SAE 75W-140 for towing or heavy use. Limited-slip differential requires friction modifier.
Known Issues
Common Complaint 1:
Actuator issues for HVAC blend doors (common in many vehicles of this era)
Common Complaint 2:
Rattling noise from exhaust manifold heat shields (HEMI)
Common Complaint 3:
Water pump leaks (especially on early 4.7L engines)
Common Complaint 4:
Camshaft position sensor failures (can lead to stalling or no-start conditions)
Filter Part Numbers
Oil Filter 3.7L/4.7L/5.7L:
Mopar MO-899 / Purolator PBL30000 / Wix 57867 (verify for specific engine)
Engine Air Filter:
Mopar 53034242AC / Fram CA8004 / Wix WA10045 (verify for specific model)
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of building durable and capable trucks
Model Evolution
Third Generation Ram:
Launched in 2002, the DR platform introduced significant styling and engineering updates, including the iconic crosshair grille and coil-spring rear suspension for improved ride quality.
Facelift Timing:
A significant refresh occurred for the 2006 model year, impacting exterior styling (grille, headlights, bumpers) and interior amenities.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
Not awarded for 2006 or 2007 specifically for this generation, but Ram trucks have historically received such accolades.
Ratings
Towing Hauling Capabilities:
Consistently rated highly for its class for towing and hauling by automotive publications.
Certifications
Manual Certification:
Factory authorized service information, trusted by professional mechanics.
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