This manual covers the YZF-R6 models produced between 2006 and 2007, chassis code RJ11. As a highly regarded supersport motorcycle, the YZF-R6 is renowned for its high-revving 599cc inline-four engine, advanced Deltabox aluminum frame, and MotoGP-derived styling, delivering track-focused performance. This generation represents a significant redesign, emphasizing agility, handling stability, and a powerful engine output of approximately 125 hp. Its design philosophy centers on providing a potent and responsive riding experience for performance-oriented riders and track day enthusiasts. This comprehensive workshop service repair manual provides detailed instructions for the complete service and repair of the YZF-R6. It covers all major systems, including the engine, fuel system, transmission, cooling system, electrical system, chassis, brakes, and steering. The manual includes step-by-step procedures for maintenance tasks, troubleshooting common issues, performing repairs, and understanding technical specifications such as torque values and fluid capacities. This resource is designed to empower owners and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: YZF-R6 Model Designation: YZFR6 Year: 2006-2007 Codes Chassis Code: RJ11 👋 Introduction Market Position Segment: Supersport / Sportbike Target Audience: Performance-oriented riders, track day enthusiasts, and DIY mechanics seeking to maintain or repair their YZF-R6. Competitive Analysis Competitors 2006 2007: Honda CBR600RR, Kawasaki ZX-6R, Suzuki GSX-R600, Triumph Daytona 675. Key Features Bike Design Philosophy: High-revving inline-four engine, advanced chassis, MotoGP-derived styling, and track-focused performance. Manual Value Proposition Benefit: Cost-effective alternative to dealership servicing, empowers owners with detailed knowledge for maintenance and repair, enhances understanding of vehicle systems. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Regions Covered: Global (specifications may vary by market) Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full disassembly, assembly, tuning, diagnostics, specifications, and troubleshooting for the 599cc inline-four engine. Fuel System: Fuel injection system (EFI) components, sensors, injectors, fuel pump, pressure regulator, and troubleshooting. Transmission: Clutch operation, gearbox disassembly, assembly, inspection, lubrication, and gear shift mechanism. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation, and fluid specifications. Electrical System: Ignition system, charging system (stator, regulator/rectifier), battery, lighting, starter motor, wiring diagrams, ECU, sensors, and diagnostics. Chassis: Frame, sub-frame, front fork assembly (USD), rear suspension (Monoshock), swingarm, and wheel bearings. Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, rotors, bleeding procedures, and specifications. Steering: Handlebar assembly, steering stem, steering bearings, and adjustment procedures. Bodywork: Fairings, seat, fuel tank, fenders, and related fasteners. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, and valve clearance checks. Troubleshooting: Detailed diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and corrective actions. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: Fault finding, electrical system testing, sensor testing, and engine performance analysis. Specifications: Torque values, clearances, fluid capacities, electrical resistance, and pressure specifications. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format Format: PDF Searchable: Yes Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four valves per cylinder, inline four-cylinder Displacement: 599 cc Bore X Stroke: 67.0 mm x 42.5 mm Compression Ratio: 12.8:1 Performance Horsepower Approx: 125 hp @ 13,000 rpm (crank) Torque Approx: 67.0 Nm (49.4 lb-ft) @ 11,000 rpm (crank) Fuel System Fuel Delivery: Fuel Injection (Mikuni, 41mm throttle bodies with dual injectors per cylinder) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Ignition Ignition System: Digital TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA Oil Capacity: 3.40 L (3.59 US qt) with filter change 🔧 Transmission Standard Type: Constant mesh 6-speed Clutch Type: Wet, multi-disc Features Gear Ratios: 1st: 2.928 (41/14), 2nd: 2.187 (35/16), 3rd: 1.777 (32/18), 4th: 1.523 (31/20), 5th: 1.333 (30/21), 6th: 1.192 (29/23) Final Drive: 525 O-ring chain, 16/45T (Front/Rear Sprocket) Fluid Specifications Transmission Oil: Yamalube 4 (or equivalent) 10W-40 API SG or higher, JASO MA 📐 Dimensions Exterior Length: 2,040 mm (80.3 in) Width: 715 mm (28.1 in) Height: 1,135 mm (44.7 in) Wheelbase: 1,380 mm (54.3 in) Ground Clearance: 130 mm (5.1 in) Seat Height: 820 mm (32.3 in) Weights Dry Weight Approx: 166 kg (366 lbs) Wet Weight Approx: 191 kg (421 lbs) (fully fueled) Fuel Capacity: 17.0 L (4.5 US gal) 🛡️ Safety Features Ratings Safety Features Standard: N/A (Motorcycle safety features typically not rated by agencies like NHTSA or IIHS; focus is on rider protection via design and optional equipment). Active Features Braking System: Dual...