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APRILIA RS 50 Complete Workshop Repair Manual 2006-2012

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🏷️ Basic Information Identification Make: Aprilia Model: RS 50 Model Variant: Standard, R (if applicable, based on further detail if available) Codes Product Name: APRILIA RS 50 Complete Workshop Repair Manual 2006-2012 Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Segment: Lightweight sport motorcycle, entry-level performance segment. Target Audience: Enthusiast riders, younger riders (where licensing permits), individuals seeking a sporty and agile small-displacement motorcycle for urban commuting and spirited riding. Competitive Analysis Key Competitors: Yamaha YZF-R125, Aprilia SX/RX 50, Derbi GPR50, Rieju RS2 Matrix 50, Honda RS125 (older models). Key Features Design Philosophy: Emphasizes sporty aesthetics, lightweight handling, and performance tuned for its class, drawing inspiration from Aprilia's larger sportbikes. Manual Value Proposition: Empowers owners to perform essential maintenance and repairs, reducing reliance on costly dealership services and increasing self-sufficiency. 📋 Manual Details Coverage Areas Primary Coverage: All global markets for the specified model years. Regional Variations: Likely covers common specifications; may not detail market-specific regulations unless explicitly stated. Page Count Estimated Page Count: Estimated 500+ pages (based on typical comprehensive workshop manuals for this class of vehicle). Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English (presumed, based on product description language). Format Digital Format: Downloadable (PC, MAC, Tablets, Smartphones) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Ignition System. Chassis: Frame, Front Suspension, Rear Suspension, Steering System, Brake System, Wheels and Tires. Electrical: Battery, Charging System, Ignition System, Lighting System, Instrumentation, Wiring Diagrams. Bodywork: Body Panels, Fairings, Seats, Fuel Tank, Storage, Fasteners. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, brake fluid checks, coolant checks, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking system malfunctions. Component Repair Overhaul: Engine rebuilds, transmission servicing, carburetor tuning/overhaul, suspension component replacement, brake caliper servicing, electrical component testing and replacement. Adjustment Calibration: Carburetor synchronization and jetting, clutch adjustment, throttle cable adjustment, ignition timing (if adjustable). Technical Depth Depth: Comprehensive, covering basic to advanced repairs. Includes detailed diagnostic procedures, torque specifications, special tool requirements, and disassembly/reassembly instructions for all major components. 📊 Manual Specifications File Format File Type: Digital Download (likely PDF, potentially ePub or similar for multi-device compatibility). Searchability: Assumed to be text-searchable due to digital format, enhancing usability for quick information retrieval. Print Quality Print Readability: Designed for clear on-screen viewing and printable pages. High-resolution diagrams and illustrations are expected. Binding Type Binding: N/A (Digital download, no physical binding). Paper Type Paper Quality: N/A (Digital download, no physical paper type). ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 49.7 cc (often referred to as 50cc). Bore X Stroke: Typically around 39.5 mm x 40.5 mm (exact figures to be confirmed by manual). Cooling System: Liquid-cooled Power Output: Legally restricted in many markets (e.g., Europe) to around 2-3 kW (approx. 2.7-4.0 hp) for A5/AM license holders. Performance variants may exist with higher outputs. Torque Output: Corresponding torque figures, generally low due to displacement and restrictions. Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12/17.5). Fuel Type: Unleaded gasoline (Petrol) with appropriate two-stroke oil mixture or separate oil injection system (check specific model details). Air Intake: Airbox with foam or paper filter element. 🔧 Transmission Standard Type: 6-speed manual transmission Clutch: Wet multi-plate clutch Final Drive: Chain drive Features Gear Ratios: Specific gear ratios for each of the 6 speeds and final drive ratio will be detailed in the manual. Transmission Fluid: Specific type and capacity for gearbox oil (e.g., SAE 75W/90 or 10W/40 motorcycle gearbox oil). 📐 Dimensions Exterior Length: Approx. 1990 mm (78.3 inches) (exact figure to be confirmed). Width: Approx. 720 mm (28.3 inches) (exact figure to be confirmed). Height: Approx. 1130 mm (44.5 inches) (exact figure to be confirmed). Wheelbase: Approx. 1340 mm (52.8 inches) (exact figure to be confirmed). Weights Dry Weight: Approx. 105-110 kg (231-243 lbs) (exact figure to be confirmed). Fuel Tank Capacity: Approx. 13 liters (3.4 US gallons) (exact figure to be confirmed). 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles are not typically subject to the same crash testing as cars). Focus is on rider protection and vehicle stability. Active Features Braking System: Hydraulic disc brakes front and rear. Likely 320mm front disc with a 2-piston caliper and 220mm rear disc with a 1-piston caliper (specifications vary). Suspension Setup: Upside-down telescopic front forks (e.g., Marzocchi or Paioli) and a rear monoshock absorber with adjustable preload. Designed for responsive handling and stability. Passive Features Lighting: Halogen headlight, LED taillight (depending on specific revision within the year range), turn signals. Frame Construction: Perimeter frame, typically made of aluminum or steel alloy, providing rigidity and predictable handling. 💡 Technology Features Infotainment Dashboard Instruments: Analog or digital speedometer, tachometer, odometer, trip meter, fuel gauge (if equipped), indicator lights...
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APRILIA RS 50 Complete Workshop Repair Manual 2006-2012
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 50
Model Variant:
Standard, R (if applicable, based on further detail if available)
Codes
Product Name:
APRILIA RS 50 Complete Workshop Repair Manual 2006-2012
Covered Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012
👋 Introduction
Market Position
Segment:
Lightweight sport motorcycle, entry-level performance segment.
Target Audience:
Enthusiast riders, younger riders (where licensing permits), individuals seeking a sporty and agile small-displacement motorcycle for urban commuting and spirited riding.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Aprilia SX/RX 50, Derbi GPR50, Rieju RS2 Matrix 50, Honda RS125 (older models).
Key Features
Design Philosophy:
Emphasizes sporty aesthetics, lightweight handling, and performance tuned for its class, drawing inspiration from Aprilia's larger sportbikes.
Manual Value Proposition:
Empowers owners to perform essential maintenance and repairs, reducing reliance on costly dealership services and increasing self-sufficiency.
📋 Manual Details
Coverage Areas
Primary Coverage:
All global markets for the specified model years.
Regional Variations:
Likely covers common specifications; may not detail market-specific regulations unless explicitly stated.
Page Count
Estimated Page Count:
Estimated 500+ pages (based on typical comprehensive workshop manuals for this class of vehicle).
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English (presumed, based on product description language).
Format
Digital Format:
Downloadable (PC, MAC, Tablets, Smartphones)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Lubrication System, Cooling System, Exhaust System, Ignition System.
Chassis:
Frame, Front Suspension, Rear Suspension, Steering System, Brake System, Wheels and Tires.
Electrical:
Battery, Charging System, Ignition System, Lighting System, Instrumentation, Wiring Diagrams.
Bodywork:
Body Panels, Fairings, Seats, Fuel Tank, Storage, Fasteners.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, brake fluid checks, coolant checks, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking system malfunctions.
Component Repair Overhaul:
Engine rebuilds, transmission servicing, carburetor tuning/overhaul, suspension component replacement, brake caliper servicing, electrical component testing and replacement.
Adjustment Calibration:
Carburetor synchronization and jetting, clutch adjustment, throttle cable adjustment, ignition timing (if adjustable).
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs. Includes detailed diagnostic procedures, torque specifications, special tool requirements, and disassembly/reassembly instructions for all major components.
📊 Manual Specifications
File Format
File Type:
Digital Download (likely PDF, potentially ePub or similar for multi-device compatibility).
Searchability:
Assumed to be text-searchable due to digital format, enhancing usability for quick information retrieval.
Print Quality
Print Readability:
Designed for clear on-screen viewing and printable pages. High-resolution diagrams and illustrations are expected.
Binding Type
Binding:
N/A (Digital download, no physical binding).
Paper Type
Paper Quality:
N/A (Digital download, no physical paper type).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.7 cc (often referred to as 50cc).
Bore X Stroke:
Typically around 39.5 mm x 40.5 mm (exact figures to be confirmed by manual).
Cooling System:
Liquid-cooled
Power Output:
Legally restricted in many markets (e.g., Europe) to around 2-3 kW (approx. 2.7-4.0 hp) for A5/AM license holders. Performance variants may exist with higher outputs.
Torque Output:
Corresponding torque figures, generally low due to displacement and restrictions.
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12/17.5).
Fuel Type:
Unleaded gasoline (Petrol) with appropriate two-stroke oil mixture or separate oil injection system (check specific model details).
Air Intake:
Airbox with foam or paper filter element.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
Features
Gear Ratios:
Specific gear ratios for each of the 6 speeds and final drive ratio will be detailed in the manual.
Transmission Fluid:
Specific type and capacity for gearbox oil (e.g., SAE 75W/90 or 10W/40 motorcycle gearbox oil).
📐 Dimensions
Exterior
Length:
Approx. 1990 mm (78.3 inches) (exact figure to be confirmed).
Width:
Approx. 720 mm (28.3 inches) (exact figure to be confirmed).
Height:
Approx. 1130 mm (44.5 inches) (exact figure to be confirmed).
Wheelbase:
Approx. 1340 mm (52.8 inches) (exact figure to be confirmed).
Weights
Dry Weight:
Approx. 105-110 kg (231-243 lbs) (exact figure to be confirmed).
Fuel Tank Capacity:
Approx. 13 liters (3.4 US gallons) (exact figure to be confirmed).
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles are not typically subject to the same crash testing as cars). Focus is on rider protection and vehicle stability.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Likely 320mm front disc with a 2-piston caliper and 220mm rear disc with a 1-piston caliper (specifications vary).
Suspension Setup:
Upside-down telescopic front forks (e.g., Marzocchi or Paioli) and a rear monoshock absorber with adjustable preload. Designed for responsive handling and stability.
Passive Features
Lighting:
Halogen headlight, LED taillight (depending on specific revision within the year range), turn signals.
Frame Construction:
Perimeter frame, typically made of aluminum or steel alloy, providing rigidity and predictable handling.
💡 Technology Features
Infotainment
Dashboard Instruments:
Analog or digital speedometer, tachometer, odometer, trip meter, fuel gauge (if equipped), indicator lights for turn signals, high beam, neutral, oil level/warning.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard on most 50cc models in this era. Check manual for specific availability on certain trims.
Connectivity
Smartphone Integration:
N/A (No modern smartphone integration features expected on this model).
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 3,000-5,000 km (1,800-3,000 miles) or annually. Check manual for exact interval and oil type.
Air Filter Cleaning:
Every 5,000-7,000 km (3,000-4,500 miles). Clean with appropriate cleaner or replace.
Spark Plug Inspection:
Every 5,000 km (3,000 miles). Inspect gap and electrode condition, replace as needed.
Chain Lubrication Adjustment:
Every 500-1000 km (300-600 miles) and after washing or riding in wet conditions. Adjust tension as per manual.
Fluid Specifications
Engine Oil Type:
For separate oil injection systems: specific 2-stroke synthetic or semi-synthetic oil. For pre-mix: recommend 2-stroke synthetic oil.
Transmission Oil Type:
SAE 75W/90 or SAE 10W/40 motorcycle gearbox oil (confirm specific API rating).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio). Check manual for specific type and color code.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (check manual for specific DOT rating and replacement interval).
Known Issues
Carburetor Tuning:
Two-stroke carburetors can be sensitive to altitude, temperature, and modifications. Proper jetting and tuning are crucial for performance and engine longevity. Manual will cover adjustment procedures.
Exhaust Port Fouling:
Common in two-strokes; exhaust port and power valve (if equipped) can get carboned up. Manual will detail cleaning procedures.
Chain And Sprockets Wear:
Regular cleaning, lubrication, and adjustment are essential to prolong the life of the drive chain and sprockets.
Electrical Connections:
Ensure all electrical connectors are clean and secure, especially in humid conditions, to prevent corrosion and intermittent faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in performance and racing, particularly in smaller displacement categories.
Model Evolution
Rs 50 Lineage:
The RS 50 has a long-standing reputation as a premium 50cc sportbike, consistently updated to reflect Aprilia's styling and technology across generations. The 2006-2012 period represents a specific design era.
Engine Development:
During this period, 50cc two-stroke engines were refined for emissions compliance while maintaining performance characteristics. Engine models like the AM6 (Minarelli) or similar Aprilia-designed engines were commonly used.
Production
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2006-2012 RS 50 are not widely publicized, the model generally received praise in the enthusiast press for its handling, braking, and aggressive styling within the 50cc sportbike class.
Ratings
Reliability:
Reliability is heavily dependent on proper maintenance and adherence to the manual's procedures. Two-stroke engines require diligent care. The manual provides the roadmap to good reliability.
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