The VN900 Classic, also known as the Vulcan 900 Classic, is a mid-size cruiser motorcycle that combines timeless styling with modern engineering. Produced from 2006 through 2013, this model is celebrated for its classic cruiser aesthetics, featuring abundant chrome accents, spoked wheels, and a distinctive teardrop fuel tank. Powered by a liquid-cooled, 892 cc V-twin engine with SOHC and four valves per cylinder, it delivers approximately 57 horsepower and 76 Nm of torque, paired with a smooth belt drive for a low-maintenance and refined riding experience. Its comfortable ergonomics and reliable performance make it an ideal choice for riders seeking an authentic cruiser experience for both daily rides and longer journeys. This comprehensive workshop service and repair manual covers the VN900 Classic for the model years 2006 to 2013. Within its 587 pages, you will find detailed procedures for routine maintenance, such as oil changes, filter replacements, and belt adjustments, alongside in-depth instructions for engine overhaul, fuel system servicing, transmission repair, and suspension rebuilds. The manual also includes vital information on the braking system, electrical diagnostics, and chassis components, complete with technical specifications, tightening torques, and troubleshooting guides. This resource is designed to assist owners, mechanics, and technicians in accurately maintaining, diagnosing, and repairing the VN900 Classic, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Classic Model Nickname: Vulcan 900 Classic Model Variant: Classic Generation Generation Code: VN900-A1/A2/A3/A4/A5/A6/A7 Codes Chassis Code: VN900B 👋 Introduction Market Position Segment: Mid-size cruiser motorcycle Target Audience: Riders seeking classic styling with modern reliability and performance, suitable for cruising and touring. Competitive Analysis Key Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series. Key Features Styling: Classic cruiser aesthetics with generous chrome accents, spoked wheels, and a teardrop fuel tank. Engine Type: Liquid-cooled, V-twin, SOHC, 4-valve per cylinder. Drivetrain: Belt drive for low maintenance and smooth power delivery. Ergonomics: Comfortable riding position for long distances. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Page Count: 587 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of the engine and its components. Fuel System: Carburetor (if applicable, though VN900 is FI), fuel injection system, fuel pump, fuel filter, and fuel tank servicing. Ignition System: Spark plugs, ignition coils, CDI unit, and timing. Transmission And Drivetrain: Gearbox inspection, repair, clutch operation, final drive (belt drive system), and lubrication. Suspension System: Front fork (telescopic) disassembly, seal replacement, oil levels, rear shock absorber adjustment and replacement. Braking System: Front and rear disc brake service, caliper overhaul, pad replacement, fluid flush and bleeding, master cylinder inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/stator), starter motor, lighting, instrumentation, and diagnostic connectors. Cooling System: Engine coolant, radiator, fan operation, and water pump. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement. Frame And Bodywork: Frame integrity checks, body panel removal and installation, seat, fenders, and fuel tank mounting. Wheels And Tires: Wheel bearing inspection and replacement, tire pressure, tire wear, and wheel balancing. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/belt adjustments, brake checks, and general inspection procedures. Troubleshooting: Diagnostic guides for common and uncommon problems, symptom-based troubleshooting flowcharts. Engine Repair: Detailed steps for cylinder head removal, piston inspection, valve adjustment, crankshaft and connecting rod checks. Fuel System Repair: Fuel injector cleaning and testing, throttle body inspection, fuel pressure checks. Transmission Overhaul: Gearbox disassembly and reassembly, shift drum and fork inspection. Suspension Rebuild: Front fork seal and oil replacement, rear shock absorber servicing. Brake System Service: Bleeding procedures, caliper piston retraction, brake line inspection. Electrical Diagnostics: Fault code retrieval (if applicable), multimeter usage for circuit testing, component testing. Belt Drive Maintenance: Belt tension adjustment and inspection, pulley alignment checks. Specifications And Torques: Tightening torques for all critical fasteners, critical component clearances. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and chassis component repair. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High resolution, clear diagrams and text, suitable for printing. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 68.0 mm Compression Ratio: 9.0:1 Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 57 hp @ 6,500 rpm (claimed) Torque: Approximately 76 Nm (56 lb-ft) @ 3,500 rpm (claimed) Fuel System Fuel Delivery: Fuel injection, Dual 34mm throttle bodies Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Tank Capacity: 20 liters (5.3 US gal) Lubrication Oil Type: API SG, SF or SH with JASO MA, MA1 or MA2 recommended (e.g.,...