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Aprilia Pegaso 650 Strada Trail 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Year: 2006 Engine Variant: 650cc Codes Platform Code: AP06 👋 Introduction Market Position Description: The Aprilia Pegaso 650 Strada and Trail were designed as versatile dual-purpose motorcycles, blending the practicality of a street bike with the capability for light off-road excursions. This manual caters to owners and technicians maintaining these popular models. Competitive Analysis Competitors: Competed with models like the BMW F650GS, Suzuki V-Strom 650, and Yamaha TDM 850, offering a distinct Italian flair and performance characteristic. Key Features Strada Features: Sportier styling, 17-inch front wheel, road-biased tires, focused on urban commuting and spirited street riding. Trail Features: 19-inch front wheel, taller suspension travel, more aggressive tires, designed for improved light off-road capability and comfortable touring. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Coverage: All Model Variants (Strada & Trail) Page Count Page Count: Comprehensive (Exact number varies by specific publication, but expected to be substantial for a workshop manual) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, lubrication, cooling system, fuel system (injection/carburetion), ignition system, exhaust system, performance tuning. Transmission: Clutch, gearbox, final drive (chain/belt, as applicable), lubrication, maintenance, repair procedures. Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, bearings. Brakes: Brake system components (master cylinders, calipers, discs, lines), hydraulic system, bleeding procedures, maintenance, troubleshooting. Electrical: Wiring diagrams, battery, starter, charging system (alternator/stator), lighting, ignition, instrumentation, ECU, sensors, troubleshooting electrical faults. Fuel System: Fuel tank, fuel pump, fuel filter, injectors, pressure regulator, throttle body, emissions control. Bodywork: Fairings, seat, fuel tank cover, fenders, lighting units, body panel removal and installation. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment, brake pad inspection, spark plug replacement, valve clearance adjustment. Troubleshooting: Diagnostic flowcharts for common problems, fault codes, symptom analysis, repair strategies. Repair: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and adjustment. Disassembly Assembly: Comprehensive instructions for major component overhauls, including engine, transmission, and suspension. Technical Depth Depth: In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts, covering diagnostics, component-level repair, and complete overhauls. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Print Quality: High resolution for clear viewing of diagrams and text, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 10.0:1 (approximate) Valve Train: SOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 48-50 HP @ 6,500-7,000 RPM (varies slightly by model/tuning) Torque: Approx. 60-63 Nm @ 5,000-5,500 RPM (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Often utilizing Weber or similar systems. Fuel Type: Unleaded Petrol (Octane rating as per owner's manual, typically 95 RON) Engine Oil Type Specification: API SG/SH or JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (check manual for exact spec). Capacity: Approx. 2.7 - 2.9 Liters (with filter change, consult manual for exact capacity). 🔧 Transmission Standard Type: 5-speed manual gearbox Optional Type: N/A Features Clutch: Wet multi-plate clutch Final Drive: O-ring sealed chain drive Gear Ratios Ratios: Specific gear ratios are detailed in the manual, crucial for performance analysis and maintenance. Transmission Oil Type Specification: SAE 75W/90 or 10W-40 API GL-4 or GL-5 gear oil (check manual for exact spec). Capacity: Approx. 0.6 Liters (refer to manual for precise amount). 📐 Dimensions Exterior Length: Varies slightly between Strada and Trail. Approx. 2180 mm (Trail) / 2150 mm (Strada). Width: Approx. 860 mm (including mirrors) Height: Approx. 1330 mm (Trail) / 1280 mm (Strada) - measured to windscreen top. Wheelbase: Approx. 1465 mm Ground Clearance: Approx. 175 mm (Trail) / 140 mm (Strada) Weights Dry Weight: Approx. 168 kg (Strada) / 170 kg (Trail) Wet Weight: Approx. 185 kg (fully fueled, rider ready - estimate) Payload Capacity: Typically around 180-200 kg (rider and luggage combined, consult manual). Fuel Tank Capacity: 14 Liters (including 3L reserve) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety is typically assessed through dynamic handling, braking, and component integrity rather than static crash tests like cars). Active Features Brakes: Hydraulic disc brakes front and rear. ABS was an optional feature on some models, consult specific vehicle or manual for availability. Lighting: Halogen headlamp, LED taillight, turn signals. Passive Features Frame Construction: Tubular steel frame, designed for rigidity and rider feedback. Ergonomics: Comfortable riding position designed for long-distance touring and maneuverability. 💡 Technology Features Infotainment Features: Basic instrumentation including speedometer, tachometer, odometer, trip meters, and indicator lights. No advanced infotainment systems are present. Driver Assistance Features: Optional ABS (Anti-lock Braking System) on some models. No other...
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Aprilia Pegaso 650 Strada Trail 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada / Trail
Year:
2006
Engine Variant:
650cc
Codes
Platform Code:
AP06
👋 Introduction
Market Position
Description:
The Aprilia Pegaso 650 Strada and Trail were designed as versatile dual-purpose motorcycles, blending the practicality of a street bike with the capability for light off-road excursions. This manual caters to owners and technicians maintaining these popular models.
Competitive Analysis
Competitors:
Competed with models like the BMW F650GS, Suzuki V-Strom 650, and Yamaha TDM 850, offering a distinct Italian flair and performance characteristic.
Key Features
Strada Features:
Sportier styling, 17-inch front wheel, road-biased tires, focused on urban commuting and spirited street riding.
Trail Features:
19-inch front wheel, taller suspension travel, more aggressive tires, designed for improved light off-road capability and comfortable touring.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Coverage:
All Model Variants (Strada & Trail)
Page Count
Page Count:
Comprehensive (Exact number varies by specific publication, but expected to be substantial for a workshop manual)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, inspection, lubrication, cooling system, fuel system (injection/carburetion), ignition system, exhaust system, performance tuning.
Transmission:
Clutch, gearbox, final drive (chain/belt, as applicable), lubrication, maintenance, repair procedures.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, bearings.
Brakes:
Brake system components (master cylinders, calipers, discs, lines), hydraulic system, bleeding procedures, maintenance, troubleshooting.
Electrical:
Wiring diagrams, battery, starter, charging system (alternator/stator), lighting, ignition, instrumentation, ECU, sensors, troubleshooting electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel filter, injectors, pressure regulator, throttle body, emissions control.
Bodywork:
Fairings, seat, fuel tank cover, fenders, lighting units, body panel removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment, brake pad inspection, spark plug replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic flowcharts for common problems, fault codes, symptom analysis, repair strategies.
Repair:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and adjustment.
Disassembly Assembly:
Comprehensive instructions for major component overhauls, including engine, transmission, and suspension.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and experienced DIY enthusiasts, covering diagnostics, component-level repair, and complete overhauls.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Print Quality:
High resolution for clear viewing of diagrams and text, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1 (approximate)
Valve Train:
SOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 48-50 HP @ 6,500-7,000 RPM (varies slightly by model/tuning)
Torque:
Approx. 60-63 Nm @ 5,000-5,500 RPM (varies slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Often utilizing Weber or similar systems.
Fuel Type:
Unleaded Petrol (Octane rating as per owner's manual, typically 95 RON)
Engine Oil
Type Specification:
API SG/SH or JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (check manual for exact spec).
Capacity:
Approx. 2.7 - 2.9 Liters (with filter change, consult manual for exact capacity).
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Type:
N/A
Features
Clutch:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
Gear Ratios
Ratios:
Specific gear ratios are detailed in the manual, crucial for performance analysis and maintenance.
Transmission Oil
Type Specification:
SAE 75W/90 or 10W-40 API GL-4 or GL-5 gear oil (check manual for exact spec).
Capacity:
Approx. 0.6 Liters (refer to manual for precise amount).
📐 Dimensions
Exterior
Length:
Varies slightly between Strada and Trail. Approx. 2180 mm (Trail) / 2150 mm (Strada).
Width:
Approx. 860 mm (including mirrors)
Height:
Approx. 1330 mm (Trail) / 1280 mm (Strada) - measured to windscreen top.
Wheelbase:
Approx. 1465 mm
Ground Clearance:
Approx. 175 mm (Trail) / 140 mm (Strada)
Weights
Dry Weight:
Approx. 168 kg (Strada) / 170 kg (Trail)
Wet Weight:
Approx. 185 kg (fully fueled, rider ready - estimate)
Payload Capacity:
Typically around 180-200 kg (rider and luggage combined, consult manual).
Fuel Tank Capacity:
14 Liters (including 3L reserve)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety is typically assessed through dynamic handling, braking, and component integrity rather than static crash tests like cars).
Active Features
Brakes:
Hydraulic disc brakes front and rear. ABS was an optional feature on some models, consult specific vehicle or manual for availability.
Lighting:
Halogen headlamp, LED taillight, turn signals.
Passive Features
Frame Construction:
Tubular steel frame, designed for rigidity and rider feedback.
Ergonomics:
Comfortable riding position designed for long-distance touring and maneuverability.
💡 Technology Features
Infotainment
Features:
Basic instrumentation including speedometer, tachometer, odometer, trip meters, and indicator lights. No advanced infotainment systems are present.
Driver Assistance
Features:
Optional ABS (Anti-lock Braking System) on some models. No other significant electronic rider aids typically found on modern motorcycles.
Connectivity
Features:
N/A. Primarily mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 km or annually, whichever comes first (verify with manual).
Air Filter:
Inspect every 5,000 km, replace as needed or at prescribed intervals (e.g., 10,000-15,000 km).
Spark Plug:
Replace approximately every 10,000 - 15,000 km (depends on plug type, refer to manual).
Valve Clearance:
Check and adjust every 10,000 - 20,000 km (critical for single-cylinder engine health).
Chain Maintenance:
Clean and lubricate every 500-1,000 km and adjust tension as needed. Replace chain and sprockets at recommended mileage or when worn.
Fluid Specifications
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water (check manual for specific type).
Brake Fluid:
DOT 4 hydraulic brake fluid (DOT 3 may be acceptable for older systems, but DOT 4 is preferred for better performance and heat resistance).
Known Issues
Common Problems:
Potential issues may include stator failures (charging system), regulator/rectifier issues, fuel pump wear, and occasional electrical gremlins. Regular maintenance is key to longevity. Clutch wear and chain/sprockets are wear items.
Maintenance Tips:
Pay close attention to the electrical system, especially the charging components. Keep the chain properly adjusted and lubricated. Check for coolant leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance, known for innovative engineering and distinctive styling.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the early 1990s, evolving through various engine configurations and styles. The 650cc Rotax-derived engine became a staple, offering reliability and accessible performance.
2006 Updates:
The 2006 models introduced the distinct Strada (street-focused) and Trail (adventure-biased) variants, refining the concept for broader market appeal.
Production
Manufacturing Location:
Primarily Italy.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its versatility, comfortable riding position, and unique styling. Praised for its ability to handle both urban commuting and longer journeys.
Ratings
Reliability:
Reliability is generally considered good with diligent maintenance, though specific components like the stator can be a weak point if not addressed.
Certifications
Emissions:
Compliant with European emissions standards for its model year. Specific certifications would be detailed in the manual.
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