Aprilia Scarabeo 500 2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2006 Codes Engine Code: M352M 👋 Introduction Market Position Market Segment: Premium maxi-scooter segment, aimed at urban commuting and touring Competitive Analysis Key Competitors 2006: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 500/600, Gilera Nexus 500 Key Features Design Philosophy: Italian design flair, comfortable ergonomics, powerful engine for its class, practical features Target Audience: Commuters seeking a comfortable and powerful alternative to motorcycles, touring enthusiasts 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the Aprilia Scarabeo 500 (2006) Page Count Page Count: Estimated 300-400 pages (typical for this model and year) Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English (primary) with potential for other languages depending on original publication Format Format: Digital (PDF) or Printed Booklet 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system, cooling system Fuel System Service: Fuel injection system, throttle body, fuel pump, fuel filter, injectors, fuel pressure regulator Ignition System Service: Ignition coil, spark plugs, electronic control unit (ECU) related diagnostics Transmission Service: Automatic CVT (Continuously Variable Transmission) servicing, belt replacement, roller maintenance, clutch operation Braking System Service: Hydraulic braking system, brake pads, brake discs, brake lines, ABS system (if equipped) Suspension Service: Front fork (telescopic), rear shock absorber, linkage maintenance, wheel bearings Electrical System Service: Wiring diagrams, battery, starter motor, charging system (alternator/stator), lighting, fuses, relays, instrumentation Chassis And Bodywork Service: Frame integrity, body panels, seat, fairings, luggage compartment, stand Cooling System Service: Radiator, coolant, fan, thermostat, hoses Exhaust System Service: Exhaust manifold, catalytic converter (if applicable), muffler Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug checks/replacement, coolant flush, brake fluid replacement, CVT belt inspection/replacement Troubleshooting Diagnostics: Fault diagnosis for engine performance, electrical issues, braking problems, starting difficulties Engine Rebuild: Detailed procedures for engine disassembly, inspection, repair, and reassembly Transmission Repair: CVT clutch and variator servicing, replacement of wear items Electrical Diagnostics: Wiring diagram interpretation, component testing, common electrical fault resolution Brake System Repair: Bleeding the brake system, replacing brake pads and rotors Suspension Overhaul: Front fork seal replacement, shock absorber servicing Bodywork Repair: Panel removal and installation, fairing repair Technical Depth Depth Of Coverage: Full workshop level, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Codes: Includes diagnostic trouble codes (DTCs) and troubleshooting flows Torque Specifications: Comprehensive list of all critical torque values for fasteners Clearances And Tolerances: Engine component clearances, valve lash specifications 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, high-resolution images and diagrams, printable pages Print Quality Print Quality Details: High-quality paper stock, clear and legible text, durable binding for workshop use Binding Type Binding Type: Spiral-bound or Perfect-bound for lay-flat usability (typical for workshop manuals) Paper Type Paper Type: Durable, often glossy or semi-gloss paper to withstand workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc Bore X Stroke: 92 mm x 69 mm Compression Ratio: 10.5:1 Performance Horsepower: Approx. 34 hp @ 7,000 rpm Torque: Approx. 3.8 kgm (37 Nm) @ 5,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type Spec: SAE 10W-40, API SG/SH/SJ or higher (check manual for exact specification) Oil Capacity: Approx. 1.6 liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic, CVT with Torque Converter Optional Gear Ratios: Variable (inherent to CVT design) Features Final Drive: Gear drive Cvtf Fluid Spec: Specific CVT fluid (consult manual for exact type and capacity) 📐 Dimensions Exterior Length: Approx. 2,180 mm Width: Approx. 790 mm Height: Approx. 1,450 mm (seat height) Wheelbase: Approx. 1,570 mm Weights Dry Weight: Approx. 198 kg Gross Vehicle Weight Rating: Approx. 380 kg (GVWR) Cargo Underseat Storage: Spacious, typically accommodates one full-face helmet and more. 🛡️ Safety Features Ratings ABS Availability: Optional ABS (Anti-lock Braking System) on some models Active Features Braking System: Hydraulic disc brakes front and rear (dual front discs common) Lighting: Halogen headlights, LED taillight Passive Features Frame Construction: Steel frame for rigidity and stability Parking Brake: Standard parking brake mechanism 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, and warning lights. Driver Assistance ABS: Optional ABS enhances braking safety, especially in adverse conditions. Connectivity Charging Port: Often equipped with a 12V power outlet for charging accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 12 months (check manual for specifics) Air Filter Replacement: Inspect every 5,000 km, replace as needed (or at 10,000 km intervals) Spark Plug Replacement: Replace every 10,000 km or as per manual recommendation Cvtvt Belt Replacement: Inspect every 10,000 km, replace typically around 15,000-20,000 km depending on usage Brake Fluid Flush: Every 2 years or as per manual...
Searchable PDF, high-resolution images and diagrams, printable pages
Print Quality
Print Quality Details:
High-quality paper stock, clear and legible text, durable binding for workshop use
Binding Type
Binding Type:
Spiral-bound or Perfect-bound for lay-flat usability (typical for workshop manuals)
Paper Type
Paper Type:
Durable, often glossy or semi-gloss paper to withstand workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Displacement:
460 cc
Bore X Stroke:
92 mm x 69 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 34 hp @ 7,000 rpm
Torque:
Approx. 3.8 kgm (37 Nm) @ 5,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Type Spec:
SAE 10W-40, API SG/SH/SJ or higher (check manual for exact specification)
Oil Capacity:
Approx. 1.6 liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic, CVT with Torque Converter
Optional
Gear Ratios:
Variable (inherent to CVT design)
Features
Final Drive:
Gear drive
Cvtf Fluid Spec:
Specific CVT fluid (consult manual for exact type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 2,180 mm
Width:
Approx. 790 mm
Height:
Approx. 1,450 mm (seat height)
Wheelbase:
Approx. 1,570 mm
Weights
Dry Weight:
Approx. 198 kg
Gross Vehicle Weight Rating:
Approx. 380 kg (GVWR)
Cargo
Underseat Storage:
Spacious, typically accommodates one full-face helmet and more.
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS (Anti-lock Braking System) on some models
Active Features
Braking System:
Hydraulic disc brakes front and rear (dual front discs common)
Lighting:
Halogen headlights, LED taillight
Passive Features
Frame Construction:
Steel frame for rigidity and stability
Parking Brake:
Standard parking brake mechanism
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, and warning lights.
Driver Assistance
ABS:
Optional ABS enhances braking safety, especially in adverse conditions.
Connectivity
Charging Port:
Often equipped with a 12V power outlet for charging accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 12 months (check manual for specifics)
Air Filter Replacement:
Inspect every 5,000 km, replace as needed (or at 10,000 km intervals)
Spark Plug Replacement:
Replace every 10,000 km or as per manual recommendation
Cvtvt Belt Replacement:
Inspect every 10,000 km, replace typically around 15,000-20,000 km depending on usage
Brake Fluid Flush:
Every 2 years or as per manual
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water)
Brake Fluid Spec:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CVT belt wear, front fork seals, brake pads, rear tire wear due to weight and power delivery.
Potential Electrical Issues:
Voltage regulator or stator failures can occur in higher mileage units.
Fuel System Considerations:
Regular use of quality fuel is recommended to prevent injector fouling.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia, an Italian manufacturer, has a strong racing pedigree and a reputation for sporty, stylish motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been in production since the early 1990s, evolving through various engine sizes and styling updates. The 500cc model represents a peak of performance and comfort in the series.
Production
Manufacturing Location:
Primarily Italy
Model Year Significance:
The 2006 model year Scarabeo 500 was a significant entry in the large-displacement scooter market, offering a blend of performance and practicality.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Scarabeo 500 was well-regarded for its performance, comfort, and Italian styling within the scooter market.
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