2006 Chevrolet Corvette C6 Service and Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Generation: C6 Year: 2006 👋 Introduction Market Position Market Segment: Luxury Sports Car / Performance Grand Tourer. Competitive Analysis Competitors: Porsche 911, Jaguar XK, BMW Z4, Mercedes-Benz SLK/SL. Key Features Performance Focus: Emphasis on V8 power, handling, and driver engagement. Design Philosophy: Return to exposed headlights, driver-centric cockpit, advanced materials. Chassis Design: Hydroformed steel frame with aluminum and composite cross-members for stiffness and light weight. 📋 Manual Details Coverage Areas Overall Coverage: All models and all repairs A-Z Page Count Estimated Page Count: Over 2000 pages (typical for this type of manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Likely Printed Book, though digital versions (PDF) are also common for this era. Searchable: Likely text-searchable if provided in digital format (PDF). 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, cooling system, fuel system, exhaust system. Chassis: Suspension, steering, brakes, wheels, tires. Electrical: Wiring diagrams, lighting, charging system, starting system, ignition system, body electronics, infotainment, diagnostic systems. Body And Interior: Body panels, doors, glass, seats, trim, HVAC system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair: Component removal and installation, overhaul procedures, adjustments, specifications for torque, clearances, etc. Component Rebuilding: Engine, transmission, differential, and other major component rebuild procedures. Body And Frame Repair: Procedures for body panel alignment, repair, and structural component service. Technical Depth Depth: Vehicle-specific, technician-level detail covering all aspects from basic maintenance to complex electrical diagnostics and major component overhauls. Wiring Diagrams: Comprehensive, detailed wiring diagrams for all electrical systems. Diagnostic Trouble Codes: Listing of all relevant DTCs, their definitions, and troubleshooting steps. 📊 Manual Specifications File Format Digital Format: Likely searchable PDF if digital. Print Quality Print Quality: Professional, high-resolution diagrams and text, consistent with OEM service manuals. Binding Type Binding: Likely perfect bound or spiral bound for ease of use in a workshop setting. Paper Type Paper Quality: Durable, often glossy or semi-gloss paper to withstand workshop use. ⚙️ Engine Specifications Primary Engine Engine Code: LS2 Configuration: V8, naturally aspirated Displacement: 6.0 L (364 cu in) Bore X Stroke: 4.00 x 3.62 in (101.6 x 92 mm) Compression Ratio: 10.9:1 Horsepower: 400 hp @ 6000 rpm Torque: 395 lb-ft @ 4400 rpm Fuel System Induction: Sequential Port Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management: GM's LS-based engine control module (ECM) with integrated ignition and fuel control. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (Dexos1 Gen2 or equivalent, meeting GM Spec: GMW16337) Fluid Capacities Engine Oil Capacity: 7.0 US quarts (6.6 liters) with filter Cooling System Coolant Type: GM Approved Dex-Cool (Orange) Long-Life Coolant (50/50 mix with distilled water) Performance 0 To 60 Mph: Approx. 4.0 seconds (with manual transmission) Top Speed: Electronically limited to 175 mph (with manual transmission) 🔧 Transmission Standard Type: Tremec T-56 6-speed manual transmission Optional Type: 4-speed automatic transmission (4L65-E) Features Manual Gear Ratios: 1st: 2.97, 2nd: 2.07, 3rd: 1.43, 4th: 1.00, 5th: 0.84, 6th: 0.74. Reverse: 2.90 Fluid Specifications Manual Transmission Fluid: GM Synchromesh Transmission Fluid (or equivalent high-quality synthetic manual transmission fluid meeting GM specs) Automatic Transmission Fluid: Dexron III or Dexron VI (check service bulletin for exact spec) Fluid Capacities Manual Transmission Capacity: Approx. 2.5 US quarts (2.4 liters) Automatic Transmission Capacity: Approx. 7.0 US quarts (6.6 liters) for a dry fill, less for a drain and fill. 📐 Dimensions Exterior Length: 175.2 in (4450 mm) Width: 72.6 in (1844 mm) Height: 49.0 in (1245 mm) Wheelbase: 105.7 in (2685 mm) Front Track: 63.1 in (1603 mm) Rear Track: 63.1 in (1603 mm) Weights Curb Weight Coupe: Approx. 3160 lbs (1433 kg) Curb Weight Convertible: Approx. 3229 lbs (1465 kg) Weight Distribution: Near 50/50 front/rear bias Cargo Trunk Volume: 11.1 cu ft (coupe), 10.5 cu ft (convertible) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Driver: 5 Stars NHTSA Side Impact Front Passenger: 5 Stars IIHS Front Offset Crash Test: Good Active Features Traction Control: Active Handling System (AH) with Traction Control System (TCS) Stability Control: Active Handling System (AH) provides electronic stability control. ABS: 4-wheel anti-lock braking system (ABS). Passive Features Airbags: Driver and passenger front airbags, side-impact airbags. Seatbelts: 3-point active shoulder belts with pretensioners. Roll Protection: Pop-up roll bars (convertible model). 💡 Technology Features Infotainment Audio System: Bose premium audio system with AM/FM/CD player, optional navigation system. Display: Available 6.5-inch LCD color touch screen for navigation and audio controls. Driver Assistance Cruise Control: Standard electronic cruise control. Heads Up Display: Optional Head-Up Display (HUD) projecting speed, RPM, and G-force onto the windshield. Connectivity Onstar: Available OnStar communication system for safety and concierge services. Auxiliary Input: Standard...
Dexron III or Dexron VI (check service bulletin for exact spec)
Fluid Capacities
Manual Transmission Capacity:
Approx. 2.5 US quarts (2.4 liters)
Automatic Transmission Capacity:
Approx. 7.0 US quarts (6.6 liters) for a dry fill, less for a drain and fill.
📐 Dimensions
Exterior
Length:
175.2 in (4450 mm)
Width:
72.6 in (1844 mm)
Height:
49.0 in (1245 mm)
Wheelbase:
105.7 in (2685 mm)
Front Track:
63.1 in (1603 mm)
Rear Track:
63.1 in (1603 mm)
Weights
Curb Weight Coupe:
Approx. 3160 lbs (1433 kg)
Curb Weight Convertible:
Approx. 3229 lbs (1465 kg)
Weight Distribution:
Near 50/50 front/rear bias
Cargo
Trunk Volume:
11.1 cu ft (coupe), 10.5 cu ft (convertible)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Driver:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
IIHS Front Offset Crash Test:
Good
Active Features
Traction Control:
Active Handling System (AH) with Traction Control System (TCS)
Stability Control:
Active Handling System (AH) provides electronic stability control.
ABS:
4-wheel anti-lock braking system (ABS).
Passive Features
Airbags:
Driver and passenger front airbags, side-impact airbags.
Seatbelts:
3-point active shoulder belts with pretensioners.
Roll Protection:
Pop-up roll bars (convertible model).
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with AM/FM/CD player, optional navigation system.
Display:
Available 6.5-inch LCD color touch screen for navigation and audio controls.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Heads Up Display:
Optional Head-Up Display (HUD) projecting speed, RPM, and G-force onto the windshield.
Connectivity
Onstar:
Available OnStar communication system for safety and concierge services.
Auxiliary Input:
Standard auxiliary audio input jack (3.5mm).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Tire Rotation:
Every 7,500 miles (concurrent with oil change).
Engine Air Filter Replacement:
Every 30,000-45,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
100,000 miles (based on iridium-tipped plugs typically used).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 approved brake fluid.
Power Steering Fluid Type:
GM Power Steering Fluid (or equivalent DEXRON III/VI ATF)
Manual Clutch Fluid Type:
DOT 3 or DOT 4 brake fluid (shared with brake system).
Fluid Capacities
Brake Fluid Capacity:
Approx. 1 US quart (0.95 liters) for complete system flush.
Known Issues
Rear Wheel Bearing Wear:
Some owners report premature rear wheel bearing wear, especially under aggressive driving.
Clutch Hydraulic System:
Potential for air in the clutch hydraulic system leading to a soft pedal, requiring bleeding.
Active Handling System Faults:
Occasional electronic faults related to the Active Handling System, often sensor-related.
Catalytic Converter Issues:
Rare instances of catalytic converter failure or inefficiency.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
C5 To C6 Transition:
The C6 marked a significant evolution from the C5, featuring a more contemporary exterior design with exposed headlights (a return from the C4), a stiffer chassis, and improved interior ergonomics.
Key Design Changes C6:
Revised front and rear styling, larger interior, optional navigation system, available magnetic ride control.
Production
Manufacturing Location:
Bowling Green, Kentucky, USA.
Production Years C6:
2005-2013
🏆 Awards & Recognition
Recognitions
Motor Trend Car Of The Year:
Corvette was a strong contender in its segment but did not win MotorTrend Car of the Year in 2006 (which went to the Honda Civic).
Car And Driver 10Best:
Corvette models often feature on Car and Driver's 10Best lists for their performance and value.
Performance Awards:
Received numerous awards and accolades from automotive publications for its performance, handling, and value proposition.
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