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2006 Ford F-350 F350 Super Duty Workshop Service Repair Manual

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Basic Information Identification Make: Ford Model: F-350 Super Duty Year: 2006 Generation Generation Designation: Second Generation (2005-2007) Introduction Market Position Vehicle Segment: Heavy-Duty Pickup Truck (Class 3) Competitive Analysis Key...
Tipo: Cars
Fabricante:
Sku: 460665
2006 Ford F-350 F350 Super Duty Workshop Service Repair Manual
Basic Information
Identification
Make: Ford
Model: F-350 Super Duty
Year: 2006
Generation
Generation Designation: Second Generation (2005-2007)
Introduction
Market Position
Vehicle Segment: Heavy-Duty Pickup Truck (Class 3)
Competitive Analysis
Key Competitors: Chevrolet Silverado 3500 HD, GMC Sierra 3500 HD, Dodge Ram 3500
Key Features
Target Audience: Commercial users, fleet operators, those requiring heavy towing and hauling capabilities
Manual Value Proposition: Enables owners and technicians to perform comprehensive repairs and maintenance, saving time and money while ensuring factory-correct procedures
Manual Details
Coverage Areas
Manual Coverage Scope: Complete factory service and repair
Page Count
Estimated Page Count: Hundreds of pages (specific count not provided, but described as 'complete' and 'hundreds')
Manual Type
Manual Classification: Workshop Service Repair Manual (Factory Service Manual equivalent)
Language
Language Of Manual: English
Format
Digital Format: PDF (Downloadable)
Manual Coverage
Systems Covered
Powertrain: Engine (gasoline and diesel), transmission (automatic and manual), drivetrain (4x4 systems, axles)
Chassis: Suspension, steering, brakes (hydraulic, ABS), wheels and tires
Electrical: Starting and charging system, lighting, instruments and gauges, body control modules, infotainment, diagnostic systems (OBD-II)
Body: Exterior body panels, interior trim, doors, windows, seats, HVAC system
Procedures Included
Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, lubrication
Diagnostics Troubleshooting: Step-by-step diagnostic procedures, common fault finding, electrical troubleshooting charts
Repair Rebuild: Complete disassembly, assembly, repair, and reinstallation of all major components and systems
Special Procedures: Torque specifications, alignment procedures, specific tool requirements, diagnostic connector pinouts
Engine Mechanical: Engine assembly, disassembly, cylinder head service, piston and rod installation, crankshaft service, timing component replacement.
Transmission Mechanical: Transmission removal and installation, internal component inspection and repair, torque converter service, clutch service (for manual transmissions).
Brake System: Brake pad and rotor replacement, caliper service, brake line repair, ABS component testing and replacement, parking brake adjustment.
Suspension Steering: Front and rear suspension component replacement (shocks, springs, bushings), steering gear service, power steering system maintenance, wheel alignment procedures.
Electrical Diagnostics: Diagnostic procedures for starting and charging systems, lighting circuits, instrument cluster issues, body electrical faults, diagnostic trouble code (DTC) interpretation and resolution.
Technical Depth
Diagnostic Capability: Advanced diagnostics, including detailed explanations of sensor operations, module functions, and troubleshooting strategies
Rebuild Level: Complete engine and transmission rebuild procedures with detailed specifications
Electrical Diagrams: Comprehensive wiring diagrams for all vehicle systems
Specific Torques: Detailed torque specifications for all critical fasteners, including cylinder head bolts, main bearing caps, and suspension components.
Diagnostic Charts: Component testing procedures, resistance values, voltage readings, and diagnostic flowcharts for various systems.
Schematics: Detailed electrical schematics and vacuum diagrams for troubleshooting and repair.
Manual Specifications
File Format
Digital File Type: PDF
Print Quality
Printable Quality: Full printable (allows printing of individual pages or the entire document)
Binding Type
Binding For Digital: N/A (Digital Download)
Paper Type
Paper Type For Digital: N/A (Digital Download)
Zoom Functionality
Digital Zoom Capability: YES (allows for detailed viewing of diagrams and text)
Delivery Method
Delivery Type: Instant Download
Software Requirements
Required Software: Adobe PDF Reader, WinZip (for potential archive files)
Compatibility
Operating System Compatibility: All Versions of Windows & Mac
Engine Specifications
Primary Engine Options
Gasoline Engine: 6.8L Triton V10 (362 hp @ 4,750 rpm, 457 lb-ft torque @ 3,250 rpm)
Diesel Engine: 6.0L Power Stroke V8 Turbo Diesel (325 hp @ 3,300 rpm, 560 lb-ft torque @ 2,000 rpm)
Performance
Towing Capacity Max: Up to 15,000 lbs (conventional), up to 21,500 lbs (5th-wheel/gooseneck) - varies by configuration
Payload Capacity Max: Up to 5,700 lbs - varies by configuration
Fuel System
Diesel Injection Type: Common Rail Direct Injection (CRDI)
Gasoline Fuel Delivery: Electronic Fuel Injection (EFI)
Transmission
Standard Transmission
Gasoline Transmission Std: 5-Speed TorqShift Automatic
Optional Transmission
Diesel Transmission Std: 5-Speed TorqShift Automatic
Manual Transmission Option: 5-Speed Manual (less common on F-350, more on F-250 but available)
Features
Automatic Transmission Features: Tow/Haul mode, selectable gear ranges
Dimensions
Exterior
Wheelbase Options: 137" (Regular Cab), 156" (SuperCab), 172" (Crew Cab) - standard bed
Bed Length Options: 6.75 ft (Standard Bed), 8.0 ft (Long Bed)
Weights
Gvwr Range: 9,900 lbs to 13,000 lbs (depending on configuration)
Safety Features
Ratings
NHTSA Rollover Rating: 4-star (likely, specific 2006 F-350 data can vary by configuration; 2005-2007 generation generally performed well)
Active Features
ABS: Standard Anti-lock Braking System (ABS) on all wheels
Passive Features
Airbags: Driver and front passenger airbags
Technology Features
Infotainment
Audio System Options: Available AM/FM stereo with CD player, optional premium audio systems, and auxiliary input.
Driver Assistance
Towing Features: Factory integrated trailer brake controller available on some trims, trailer sway control (on later models, but basic towing prep standard).
Connectivity
OBD Ii Interface: Standard OBD-II diagnostic port for engine and emissions monitoring, crucial for manual troubleshooting.
Maintenance
Service Intervals
Oil Change Interval Gasoline: Every 5,000-7,500 miles or 6 months (whichever comes first), depending on usage and oil type
Oil Change Interval Diesel: Every 5,000-7,500 miles or 6 months (whichever comes first), depending on usage and oil type, with diligent use of the tow/haul mode requiring more frequent changes.
Fluid Specifications
Engine Oil Gasoline: SAE 5W-20 (API Service SG or higher) for 6.8L V10
Engine Oil Diesel: Ford Specification FSK-621 (e.g., 15W-40, or 5W-40 synthetic for cold weather) - meeting API CI-4 or CI-4 PLUS
Transmission Fluid Auto: Mercon V (for TorqShift automatic)
Coolant: Ford Premium Engine Coolant (Yellow) or equivalent, 50/50 mix with distilled water
Known Issues
Diesel Glow Plugs: Glow plug failures and FICM (Fuel Injection Control Module) issues are known on the 6.0L Power Stroke.
Gasoline Spark Plugs: Erosion of spark plug tips and potential breakage on the 6.8L V10 can occur if not replaced per Ford's recommended interval or if wrong plugs are used.
Suspension Wear: Front end component wear (ball joints, tie rods) is common on heavy-duty trucks subjected to heavy use and towing.
Vehicle History
Brand Heritage
Ford Truck Legacy: Ford has a long-standing reputation for building durable and capable trucks, with the F-Series being a dominant force in the market for decades.
Model Evolution
Super Duty Introduction: The Super Duty line was introduced in 1999 to differentiate heavy-duty trucks from the lighter F-150. The 2005 model year brought a significant redesign, including the second generation.
Production
Assembly Locations: Kentucky Truck Plant, Louisville, Kentucky; Avon Lake, Ohio (for certain components)
Awards & Recognition
Recognitions
Towing Hauling Awards: Ford Super Duty trucks consistently receive accolades for towing and hauling capabilities from automotive publications.
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