Volvo XC90 Wiring Electric Diagrams 2006 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Volvo
Model:
XC90
Year:
2006
Codes
Platform Code:
PY
👋 Introduction
Market Position
Segment:
Luxury Mid-size SUV
Competitive Analysis
Key Competitors 2006:
BMW X5, Audi Q7, Mercedes-Benz M-Class, Lexus RX
Key Features
Design Philosophy:
Safety-centric, Scandinavian design, spacious and versatile interior.
Manual Advantage:
Provides critical electrical system diagrams and troubleshooting, often a bottleneck for DIY repairs.
📋 Manual Details
Coverage Areas
General Coverage:
Full Service, Repair, Maintenance, Diagnostics, Electrical Systems, Wiring Diagrams
Page Count
Estimated Page Count:
Extensive (specific page count not provided, but described as 'very detailed')
Manual Type
Type:
Full Service Repair Manual / Wiring Electric Diagrams
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and maintenance procedures for all 2006 XC90 engine variants (e.g., 2.5L Turbocharged I5, 4.4L V8)
Transmission:
Repair, maintenance, and diagnostic procedures for automatic transmissions (e.g., Geartronic)
Electrical:
Comprehensive wiring diagrams, troubleshooting, and diagnostic procedures for all electrical systems
Chassis:
Suspension, steering, brakes, and driveline systems
Body And Interior:
Bodywork repair, interior trim, HVAC, and safety systems
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and tune-ups
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs), and electrical system diagnostics
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams with component locations and wire tracing
Technical Depth
Depth:
Professional technician level, suitable for advanced DIY mechanics, covering from basic maintenance to complex repairs and diagnostics.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Physical Format:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
2.5L Inline 5-Cylinder Turbocharged (B5254T2)
Horsepower 1:
208 hp @ 5000 rpm
Torque 1:
236 lb-ft @ 1500 rpm
Engine Type 2:
4.4L V8 (B8444S)
Horsepower 2:
311 hp @ 5400 rpm
Torque 2:
325 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended for V8)
🔧 Transmission
Standard
Transmission Type 1:
AW55-50SN Geartronic 5-speed automatic (with 2.5T engine)
Optional
Transmission Type 2:
Aisin TF-80SC Geartronic 6-speed automatic (with 4.4L V8 engine)
Features
Geartronic Function:
Manual shift control capability
📐 Dimensions
Exterior
Length:
189.7 inches (4819 mm)
Width:
75.5 inches (1918 mm)
Height:
69.1 inches (1755 mm)
Weights
Curb Weight Approx 2.5T:
4,568 lbs (2072 kg)
Curb Weight Approx V8:
4,847 lbs (2200 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
5-star
Active Features
Traction Control:
Standard on all models
Electronic Stability Control:
DSTC (Dynamic Stability and Traction Control)
Passive Features
Airbags:
Front, side, and curtain airbags
Whiplash Protection:
WHIPS (Whiplash Protection Seating System)
💡 Technology Features
Infotainment
Audio System:
Available premium sound systems by Dynaudio, with CD player and optional in-dash changer.
Driver Assistance
Parking Assist:
Optional rear park assist sensors.
Connectivity
Phone Integration:
Optional Bluetooth hands-free phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 miles or 12 months, whichever comes first (check specific model year recommendations)
Timing Belt Interval 2.5T:
105,000 miles or 10 years (critical maintenance item for this engine)
Fluid Specifications
Engine Oil Type 2.5T:
SAE 5W-30, API SL/SM, ACEA A3/B3 or A3/B4 (Volvo Recommendation: 31286379)
Engine Oil Type V8:
SAE 0W-30, API SM, ACEA A3/B4 (Volvo Recommendation: 31286378)
Transmission Fluid Type Aw55-50Sn:
JWS 3309 (ATF T-IV equivalent)
Transmission Fluid Type Tf-80Sc:
JWS 3309 (ATF T-IV equivalent)
Known Issues
Common Electrical Issue 1:
CEM (Central Electronic Module) issues leading to various electrical gremlins.
Common Mechanical Issue 1:
PCV (Positive Crankcase Ventilation) system clogging and failure.
Common Mechanical Issue 2:
VVT (Variable Valve Timing) system issues, particularly on the 2.5T engine.
Common Maintenance Item:
Regular replacement of PCV system components and hoses is recommended.
📚 Vehicle History
Brand Heritage
Volvo Safety Focus:
Volvo has a long-standing reputation for safety innovation, including the invention of the three-point seatbelt.
Model Evolution
Xc90 Introduction:
First generation XC90 introduced in 2002 as Volvo's first SUV, based on the P2 platform shared with S80 and V70.
Production
Manufacturing Location:
Torslanda, Sweden
🏆 Awards & Recognition
Recognitions
Car And Driver 2006 Awards:
Named to Car and Driver's '10Best Trucks' list for 2006.