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BMW 528i 2007 2008 2009 2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Generation: E60/E61 Years Covered: 2007, 2008, 2009, 2010 👋 Introduction Market Position Segment: Mid-size luxury sedan. Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac CTS. Key Features Driving Dynamics: Known for BMW's signature 'Ultimate Driving Machine' characteristics, offering a balance of comfort and sporty handling. Powertrain: Equipped with BMW's naturally aspirated inline-six engines known for smooth power delivery and refinement. Technology: Features advanced iDrive infotainment system, optional adaptive headlights, and various driver assistance systems for its era. 📋 Manual Details Coverage Areas Comprehensive Coverage: Full workshop and service coverage for the specified model years. Page Count Estimated Pages: Thousands (typical for comprehensive BMW workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: N52B30 engine; engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions, engine control (DME). Transmission Systems: GA6HP19Z automatic transmission; general operation, diagnosis, repair, fluid specifications. Drivetrain Systems: Rear-wheel drive (RWD) driveline, driveshafts, differential, axle components. Suspension Steering: Front and rear suspension components, steering system, power steering, wheel alignment. Brake Systems: Hydraulic braking system, ABS, DSC (Dynamic Stability Control), brake components, fluid specifications. Electrical Systems: 12V electrical system, battery, alternator, starter, lighting, wiring diagrams, fuse box locations, module diagnostics. Body Chassis: Body panels, doors, windows, sunroof, interior trim, chassis components. Comfort Systems: HVAC (Heating, Ventilation, and Air Conditioning), climate control, seats, power accessories. Infotainment Communications: iDrive system (CCC/CIC), audio system, navigation, telematics (TeleService, Emergency Call). Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid top-offs, spark plug replacement, brake pad/rotor service, battery checks. Repair Procedures: Engine component removal/installation (e.g., alternator, starter, water pump), transmission service, suspension component replacement, brake caliper overhaul, minor bodywork. Diagnostic Procedures: Troubleshooting guides, fault code interpretation (DTCs), symptom-based diagnostics, electrical system testing using multimeter and diagnostic tools. Technical Specifications: Torque values for fasteners, component clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, suitable for professional technicians, covering detailed assembly/disassembly, component testing, and diagnostic strategies. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, optimized for clear viewing and printing. Print Quality Printable: Yes, designed for printing individual sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: N52B30 Engine Type: Naturally Aspirated Inline 6-cylinder Displacement: 3.0 Liters (2996 cc) Performance Horsepower: Approx. 230 hp @ 6500 rpm Torque: Approx. 200 lb-ft (271 Nm) @ 2750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Valvetronic and VANOS (Variable Valve Timing). Recommended Fuel: Premium Unleaded Gasoline (91 AKI or higher) 🔧 Transmission Standard Type: 6-speed Automatic (GA6HP19Z) Optional Type: 6-speed Manual (less common on 528i, more prevalent on 530i) Features Automatic Modes: Steptronic with manual shift mode. 📐 Dimensions Exterior Length: Approx. 191.1 inches (4854 mm) Width: Approx. 72.7 inches (1847 mm) Height: Approx. 58.2 inches (1478 mm) Wheelbase: Approx. 116.4 inches (2956 mm) Interior Front Headroom: Approx. 38.1 inches (968 mm) Front Legroom: Approx. 41.7 inches (1059 mm) Rear Headroom: Approx. 37.7 inches (958 mm) Rear Legroom: Approx. 35.6 inches (904 mm) Cargo Trunk Volume: Approx. 14.0 cubic feet (396 L) Weights Curb Weight: Approx. 3600-3700 lbs (1633-1678 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for models tested) IIHS Side Impact: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System Dsc: Standard Dynamic Stability Control Traction Control: Standard Traction Control Passive Features Airbags: Frontal airbags, side-impact airbags, head protection system (curtain airbags). 💡 Technology Features Infotainment System Name: iDrive (CCC or CIC based on build date). Features: Navigation system, AM/FM/CD/MP3 player, Bluetooth connectivity (optional), SiriusXM Satellite Radio (optional). Driver Assistance Features: Optional Adaptive Cruise Control (ACC), Head-Up Display (HUD), Lane Departure Warning. Connectivity Telematics: BMW Assist with TeleService and Emergency Call functionality (subscription-based). 🔧 Maintenance Service Intervals Oil Change Interval: Condition-based service (CBS) system typically indicates oil changes around 10,000-15,000 miles or 12-24 months. Refer to manual for exact CBS triggers. Spark Plug Replacement: Typically around 60,000 miles (refer to manual for specific N52 engine recommendations). Brakes: Inspect brake pads and rotors regularly; replacement based on wear indicators or pad thickness. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) approved synthetic oil, typically 0W-30 or 5W-30 viscosity. Coolant: BMW Blue antifreeze/coolant (G48 specification). Brake Fluid: DOT 4 Low Viscosity (LV) Brake Fluid. Transmission Fluid: ATF LT-3 (Lifeguardfluid 6) for the GA6HP19Z transmission. Fluid and filter changes are typically recommended between 50,000-100,000 miles, though it's a 'lifetime' fill by BMW. Known Issues Oil Leaks: Common oil leak points include valve cover gasket, oil pan gasket, and oil filter housing gasket (often referred to as 'OFHG'). Cooling System: Water pump (plastic impeller) and thermostat failures are relatively common. Coolant expansion tank can also crack. Eccentric Shaft Sensor:...
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BMW 528i 2007 2008 2009 2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Generation:
E60/E61
Years Covered:
2007, 2008, 2009, 2010
👋 Introduction
Market Position
Segment:
Mid-size luxury sedan.
Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac CTS.
Key Features
Driving Dynamics:
Known for BMW's signature 'Ultimate Driving Machine' characteristics, offering a balance of comfort and sporty handling.
Powertrain:
Equipped with BMW's naturally aspirated inline-six engines known for smooth power delivery and refinement.
Technology:
Features advanced iDrive infotainment system, optional adaptive headlights, and various driver assistance systems for its era.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Full workshop and service coverage for the specified model years.
Page Count
Estimated Pages:
Thousands (typical for comprehensive BMW workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
N52B30 engine; engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions, engine control (DME).
Transmission Systems:
GA6HP19Z automatic transmission; general operation, diagnosis, repair, fluid specifications.
Drivetrain Systems:
Rear-wheel drive (RWD) driveline, driveshafts, differential, axle components.
Suspension Steering:
Front and rear suspension components, steering system, power steering, wheel alignment.
Brake Systems:
Hydraulic braking system, ABS, DSC (Dynamic Stability Control), brake components, fluid specifications.
Electrical Systems:
12V electrical system, battery, alternator, starter, lighting, wiring diagrams, fuse box locations, module diagnostics.
Body Chassis:
Body panels, doors, windows, sunroof, interior trim, chassis components.
Comfort Systems:
HVAC (Heating, Ventilation, and Air Conditioning), climate control, seats, power accessories.
Infotainment Communications:
iDrive system (CCC/CIC), audio system, navigation, telematics (TeleService, Emergency Call).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid top-offs, spark plug replacement, brake pad/rotor service, battery checks.
Repair Procedures:
Engine component removal/installation (e.g., alternator, starter, water pump), transmission service, suspension component replacement, brake caliper overhaul, minor bodywork.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (DTCs), symptom-based diagnostics, electrical system testing using multimeter and diagnostic tools.
Technical Specifications:
Torque values for fasteners, component clearances, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians, covering detailed assembly/disassembly, component testing, and diagnostic strategies.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, optimized for clear viewing and printing.
Print Quality
Printable:
Yes, designed for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N52B30
Engine Type:
Naturally Aspirated Inline 6-cylinder
Displacement:
3.0 Liters (2996 cc)
Performance
Horsepower:
Approx. 230 hp @ 6500 rpm
Torque:
Approx. 200 lb-ft (271 Nm) @ 2750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Valvetronic and VANOS (Variable Valve Timing).
Recommended Fuel:
Premium Unleaded Gasoline (91 AKI or higher)
🔧 Transmission
Standard
Type:
6-speed Automatic (GA6HP19Z)
Optional
Type:
6-speed Manual (less common on 528i, more prevalent on 530i)
Features
Automatic Modes:
Steptronic with manual shift mode.
📐 Dimensions
Exterior
Length:
Approx. 191.1 inches (4854 mm)
Width:
Approx. 72.7 inches (1847 mm)
Height:
Approx. 58.2 inches (1478 mm)
Wheelbase:
Approx. 116.4 inches (2956 mm)
Interior
Front Headroom:
Approx. 38.1 inches (968 mm)
Front Legroom:
Approx. 41.7 inches (1059 mm)
Rear Headroom:
Approx. 37.7 inches (958 mm)
Rear Legroom:
Approx. 35.6 inches (904 mm)
Cargo
Trunk Volume:
Approx. 14.0 cubic feet (396 L)
Weights
Curb Weight:
Approx. 3600-3700 lbs (1633-1678 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models tested)
IIHS Side Impact:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Dsc:
Standard Dynamic Stability Control
Traction Control:
Standard Traction Control
Passive Features
Airbags:
Frontal airbags, side-impact airbags, head protection system (curtain airbags).
💡 Technology Features
Infotainment
System Name:
iDrive (CCC or CIC based on build date).
Features:
Navigation system, AM/FM/CD/MP3 player, Bluetooth connectivity (optional), SiriusXM Satellite Radio (optional).
Driver Assistance
Features:
Optional Adaptive Cruise Control (ACC), Head-Up Display (HUD), Lane Departure Warning.
Connectivity
Telematics:
BMW Assist with TeleService and Emergency Call functionality (subscription-based).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-based service (CBS) system typically indicates oil changes around 10,000-15,000 miles or 12-24 months. Refer to manual for exact CBS triggers.
Spark Plug Replacement:
Typically around 60,000 miles (refer to manual for specific N52 engine recommendations).
Brakes:
Inspect brake pads and rotors regularly; replacement based on wear indicators or pad thickness.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) approved synthetic oil, typically 0W-30 or 5W-30 viscosity.
Coolant:
BMW Blue antifreeze/coolant (G48 specification).
Brake Fluid:
DOT 4 Low Viscosity (LV) Brake Fluid.
Transmission Fluid:
ATF LT-3 (Lifeguardfluid 6) for the GA6HP19Z transmission. Fluid and filter changes are typically recommended between 50,000-100,000 miles, though it's a 'lifetime' fill by BMW.
Known Issues
Oil Leaks:
Common oil leak points include valve cover gasket, oil pan gasket, and oil filter housing gasket (often referred to as 'OFHG').
Cooling System:
Water pump (plastic impeller) and thermostat failures are relatively common. Coolant expansion tank can also crack.
Eccentric Shaft Sensor:
Failure of the eccentric shaft sensor (ESS) can lead to rough idling and starting issues.
Ccv System:
Crankcase Ventilation (CCV) system can become clogged, leading to increased oil consumption and potential gasket failures.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
BMW (Bayerische Motoren Werke AG) is renowned for its focus on driving performance, engineering excellence, and luxury.
Model Evolution
E60 Generation:
The E60 generation (2003-2010) represented a significant shift in BMW design and technology, introducing features like iDrive and electric power steering (on later models).
528I Positioning:
The 528i typically slotted below the more powerful 530i and 550i models, offering a balance of performance and efficiency in the luxury sedan segment.
Production
Manufacturing Locations:
Primarily manufactured in Germany (Dingolfing plant).
🏆 Awards & Recognition
Recognitions
Ward Top 10 Engines:
The N52 engine family (which includes the N52B30) was recognized by Ward's AutoWorld as one of the 10 Best Engines multiple times for its refinement and technology.
Ratings
Consumer Reports:
Consumer Reports generally rated the E60 5 Series well for its driving experience but noted average to below-average predicted reliability in some areas for this generation.
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