Chevrolet Aveo & Aveo 5 2007 2008 2009 2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo / Aveo 5 Model Code: T250 (Second Generation) Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Codes: T250, T255 👋 Introduction Market Position Segment: Subcompact car, often positioned as an affordable and economical urban vehicle. Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters, small families. Competitive Analysis Key Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Nissan Versa, Hyundai Accent, Kia Rio. Key Features Value Proposition: Offers a practical and affordable ownership experience, with a focus on fuel efficiency and maneuverability. Design: Available in sedan (Aveo) and hatchback (Aveo 5) body styles, providing versatility for different needs. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: Digital Download (PDF, potentially ZIP/RAR) Delivery Method: Instant download after purchase, with a limited download window (e.g., three days). Storage: Customer is responsible for saving the manual after download; no lifetime storage provided. Page Count Page Count: Not explicitly stated, but described as 'very large' potentially up to 5GB. 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, repair, rebuilding, timing, cooling, lubrication, fuel, ignition, emissions. Brakes: Hydraulic system, ABS, brake calipers, rotors, pads, lines, parking brake. Transmission: Manual and Automatic transmission repair, clutch, torque converter, gearboxes, fluid changes. Suspension: Front and rear suspension, shock absorbers, struts, springs, bushings, alignment specifications. Steering: Power steering system, rack and pinion, steering column, linkage, components. Electrical: Wiring diagrams, starter, alternator, battery, lighting system, fuses, relays, power distribution. Body And Frame: Body panel repair, doors, hood, trunk, interior trim, glass, seals. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Restraint Systems: Airbag system diagnosis and servicing. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting. Repair: Step-by-step instructions for component replacement and repair of all major vehicle systems. Rebuilding: Detailed procedures for rebuilding engine, transmission, and other major mechanical components. Diagnosis: Advanced diagnostic techniques, use of diagnostic tools, and interpretation of sensor data. Disassembly And Assembly: Complete instructions for dismantling and reassembling vehicle components and systems. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls. Suitable for DIY enthusiasts and professional mechanics. Illustrations: Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views. Factory Procedures: Contains factory-level repair and maintenance information used by professional technicians and workshops. Diagnostic Tools: Covers procedures that may require common diagnostic tools and a scan tool for fault code retrieval. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Accessibility: Accessible on any computer (Windows, Linux, Mac) with a PDF reader. Additional Formats: May be provided in ZIP, RAR, or EXE formats requiring unzipping software (WinZip, WinRAR). Print Quality Printable: Printable on any computer and printer. No restrictions on printing. Illustration Quality: High quality, detailed illustrations, exploded views, and component breakdowns. Binding Type Binding: N/A (Digital download, not a physical book) Paper Type Paper Type: N/A (Digital download, not a physical book) ⚙️ Engine Specifications Primary Engine Engine Type 1: 1.6L DOHC L16 (GM Ecotec) Displacement 1: 1598 cc Horsepower 1: 106 hp @ 6000 rpm (approx.) Torque 1: 105 lb-ft @ 3800 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Performance Engine Code Examples: LDE, LXV (may vary by market) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Automatic Features: Electronically controlled, with lock-up torque converter. 📐 Dimensions Exterior Wheelbase Sedan: 2480 mm (97.6 in) Wheelbase Hatchback: 2480 mm (97.6 in) Length Sedan: 4310 mm (169.7 in) Length Hatchback: 3990 mm (157.1 in) Width: 1690 mm (66.5 in) Height Sedan: 1500 mm (59.1 in) Height Hatchback: 1520 mm (59.8 in) Weights Curb Weight Min: 1080 kg (approx. 2380 lbs) Curb Weight Max: 1140 kg (approx. 2515 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash: Driver: 4/5 stars, Passenger: 4/5 stars (for sedan models, results may vary by specific year and test) IIHS Side Impact: Acceptable (for models with side airbags, results may vary) Active Features ABS: Available/Standard on many trims (Anti-lock Braking System) Ebs: Available (Electronic Brake-force Distribution) Passive Features Airbags: Frontal airbags, optional side-impact airbags and curtain airbags. Seatbelts: 3-point front and rear seatbelts, pretensioners, load limiters. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD audio system with auxiliary input. Optional SiriusXM satellite radio. Display: Basic digital display for clock and radio information. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Standard on most models for connecting external audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions. Engine Air Filter: Inspect every...
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting.
Repair:
Step-by-step instructions for component replacement and repair of all major vehicle systems.
Rebuilding:
Detailed procedures for rebuilding engine, transmission, and other major mechanical components.
Diagnosis:
Advanced diagnostic techniques, use of diagnostic tools, and interpretation of sensor data.
Disassembly And Assembly:
Complete instructions for dismantling and reassembling vehicle components and systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls. Suitable for DIY enthusiasts and professional mechanics.
Illustrations:
Illustrated with clear step-by-step instructions, zoomable illustrations, detailed component explosions, and exploded views.
Factory Procedures:
Contains factory-level repair and maintenance information used by professional technicians and workshops.
Diagnostic Tools:
Covers procedures that may require common diagnostic tools and a scan tool for fault code retrieval.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Accessibility:
Accessible on any computer (Windows, Linux, Mac) with a PDF reader.
Additional Formats:
May be provided in ZIP, RAR, or EXE formats requiring unzipping software (WinZip, WinRAR).
Print Quality
Printable:
Printable on any computer and printer. No restrictions on printing.
Illustration Quality:
High quality, detailed illustrations, exploded views, and component breakdowns.
Binding Type
Binding:
N/A (Digital download, not a physical book)
Paper Type
Paper Type:
N/A (Digital download, not a physical book)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
1.6L DOHC L16 (GM Ecotec)
Displacement 1:
1598 cc
Horsepower 1:
106 hp @ 6000 rpm (approx.)
Torque 1:
105 lb-ft @ 3800 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Performance
Engine Code Examples:
LDE, LXV (may vary by market)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Automatic Features:
Electronically controlled, with lock-up torque converter.
📐 Dimensions
Exterior
Wheelbase Sedan:
2480 mm (97.6 in)
Wheelbase Hatchback:
2480 mm (97.6 in)
Length Sedan:
4310 mm (169.7 in)
Length Hatchback:
3990 mm (157.1 in)
Width:
1690 mm (66.5 in)
Height Sedan:
1500 mm (59.1 in)
Height Hatchback:
1520 mm (59.8 in)
Weights
Curb Weight Min:
1080 kg (approx. 2380 lbs)
Curb Weight Max:
1140 kg (approx. 2515 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
Driver: 4/5 stars, Passenger: 4/5 stars (for sedan models, results may vary by specific year and test)
IIHS Side Impact:
Acceptable (for models with side airbags, results may vary)
Active Features
ABS:
Available/Standard on many trims (Anti-lock Braking System)
Ebs:
Available (Electronic Brake-force Distribution)
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags and curtain airbags.
Seatbelts:
3-point front and rear seatbelts, pretensioners, load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with auxiliary input. Optional SiriusXM satellite radio.
Display:
Basic digital display for clock and radio information.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Standard on most models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace typically every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect annually or every 15,000 miles (24,000 km), replace as needed.
Spark Plugs:
Typically iridium type, replacement interval around 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type:
API SM or SN, SAE 5W-30 Synthetic Motor Oil. Consult manual for specific viscosity and API certification.
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change.
Coolant Type:
Dex-Cool® (GM6245M) Orange Long Life Coolant or equivalent silicate-free coolant.
Coolant Capacity:
Approx. 5.5 liters (5.8 US quarts).
Transmission Fluid Auto:
Dexron® VI (or equivalent GM approved ATF)
Transmission Fluid Manual:
GM Manual Transmission Fluid (MTF) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid:
Dexron® III (or equivalent GM approved ATF)
Coolant Capacity Engine Only:
Approx. 3.8 liters (4.0 US quarts).
Known Issues
Common Complaints:
Occasional reports of minor electrical gremlins, interior trim rattles, and early suspension component wear. Some transmissions may exhibit shifting issues if not properly maintained.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chevrolet is an American automobile division of General Motors (GM).
Model Evolution
Generation:
This manual covers the second generation (T250/T255) of the Aveo, which was a significant redesign from the first generation.
Global Platform:
The T250 platform was shared with other GM Daewoo vehicles and was developed with significant input from GM's Korean operations.
Production
Assembly Locations:
Primarily assembled in South Korea (Bupyeong) and other GM facilities worldwide, depending on the market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While not a recipient of major awards for safety or performance, it generally met safety standards for its class and time.
Ratings
Fuel Economy Ratings:
Generally achieved good fuel economy for its class, contributing to its appeal as an economical vehicle.
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