HUSQVARNA TE250 TE450 TE510 Service Repair Workshop Manual 2007-2008
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🏷️ Basic Information Identification Make: Husqvarna Model: TE250, TE450, TE510 Year: 2007-2008 Motorcycle Type: Enduro/Off-road 👋 Introduction Market Position Target Audience: Husqvarna TE250, TE450, TE510 owners, DIY mechanics, independent repair shops Value Proposition: Enables owners to perform their own maintenance and repairs, saving money compared to dealership service. Competitive Analysis Differentiation: Vehicle/model specific, not generic; same type of manual used by dealership technicians. Key Features Content Richness: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications. 📋 Manual Details Coverage Areas Model Coverage: All TE250, TE450, TE510 models Repair Coverage: A-Z (all repairs) Page Count Page Count: Not specified (typically extensive for factory manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling, fuel system (carburetor/fuel injection as applicable), ignition system, exhaust system Drivetrain Systems: Clutch, transmission (gearbox), final drive (chain/sprockets) Chassis Systems: Frame, suspension (forks, shock absorber), steering, wheels, hubs, bearings Braking Systems: Hydraulic brake systems (front and rear calipers, master cylinders, lines, pads, rotors) Electrical Systems: Wiring schematics, lighting, battery, charging system (stator, regulator/rectifier), starter motor, switches, sensors Bodywork And Plastics: Fairings, seat, fuel tank, fenders, graphics Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, chain adjustment, valve clearance adjustment, spark plug replacement, air filter cleaning/replacement Diagnostic Procedures: Troubleshooting guides for common issues, electrical system diagnostics, engine performance issues Repair Procedures: Complete step-by-step instructions for component removal, repair, and reinstallation (e.g., engine rebuild, suspension overhaul, electrical component replacement) Special Tool Requirements: Identification of specific tools required for certain procedures Technical Depth Technical Depth: Factory detailed, complete repair, high detail, step-by-step instructions, diagrams, illustrations, wiring schematics 📊 Manual Specifications File Format File Quality: Printable pages, ability to blow up images for enlarged copies Searchability: Implied searchable text within PDF (standard for workshop manuals) Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: Not applicable (digital format) Compatibility Operating Systems: Windows 7, Vista 32/64-bit, XP, ME, 98, NT, 2000, Mac Computers Software Requirements: Adobe PDF Reader Print Quality Image Clarity: High quality, allowing for detailed examination of illustrations and schematics. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke (common for these models) Displacement Te250 Displacement: Approximately 250cc Te450 Displacement: Approximately 450cc Te510 Displacement: Approximately 510cc Performance Horsepower Torque: Specifications provided within the manual for each model variant. Fuel System Fuel Delivery: Likely Carbureted or Fuel Injection depending on specific sub-model and market, detailed in the manual. Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition) with electronic advance, as per typical Husqvarna specifications of the era. Cooling System Cooling Method: Liquid-cooled (radiators and coolant circulation) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed sequential gearbox Features Clutch Type: Wet, multi-plate, hydraulic actuation Gear Ratios: Specific gear ratios for each model and potentially different configurations detailed in manual. Fluid Specifications Transmission Oil Type: Manual will specify recommended lubricant type and viscosity (e.g., SAE 10W-40 or 15W-50, often a dedicated motorcycle gear oil). 📐 Dimensions Exterior Frame Type: Steel, perimeter or trellis type frame (typical for enduro bikes). Weights Dry Weight: Varies by model (TE250, TE450, TE510); manual will list specifications. 🛡️ Safety Features Active Features Braking Performance: High-performance hydraulic disc brakes (front and rear) with specific pad and fluid recommendations in the manual. Passive Features Frame Integrity: Robust frame construction designed for off-road stresses, detailed analysis of frame components and maintenance in manual. 💡 Technology Features Infotainment Dashboard Features: Typically a digital or analog instrument cluster displaying speed, RPM, trip meter, and basic warning lights. Manual details sensor locations and functions. Driver Assistance Traction Control: Not typically present on this era of off-road motorcycles. Connectivity Diagnostic Ports: Manual will detail any diagnostic connectors and procedures for connecting diagnostic tools if applicable to this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000-1,500 km or 6-12 months, but the manual will provide precise intervals based on riding conditions. Valve Clearance Check: Regular checks are critical for performance and longevity, intervals will be specified (e.g., every 5,000 km or annually). Chain Maintenance: Regular cleaning, lubrication, and tension adjustment are essential for drivability and component life, detailed procedures in manual. Fluid Specifications Engine Oil Specifications: Manual will specify SAE viscosity grade (e.g., 10W-50) and API service classification for engine oil (often a high-quality synthetic motorcycle oil). Coolant Specifications: Manual will specify the type of coolant (e.g., ethylene glycol-based) and the correct mixture ratio (e.g., 50/50 with distilled water). Brake Fluid Specifications: Manual will specify DOT 3 or DOT 4 brake fluid, crucial for hydraulic brake system function. Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings are common wear items on enduro bikes that require regular inspection and replacement. Electrical Connections: Corrosion or loose connections in electrical systems can...
Printable pages, ability to blow up images for enlarged copies
Searchability:
Implied searchable text within PDF (standard for workshop manuals)
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
Not applicable (digital format)
Compatibility
Operating Systems:
Windows 7, Vista 32/64-bit, XP, ME, 98, NT, 2000, Mac Computers
Software Requirements:
Adobe PDF Reader
Print Quality
Image Clarity:
High quality, allowing for detailed examination of illustrations and schematics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (common for these models)
Displacement
Te250 Displacement:
Approximately 250cc
Te450 Displacement:
Approximately 450cc
Te510 Displacement:
Approximately 510cc
Performance
Horsepower Torque:
Specifications provided within the manual for each model variant.
Fuel System
Fuel Delivery:
Likely Carbureted or Fuel Injection depending on specific sub-model and market, detailed in the manual.
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition) with electronic advance, as per typical Husqvarna specifications of the era.
Cooling System
Cooling Method:
Liquid-cooled (radiators and coolant circulation)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential gearbox
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Gear Ratios:
Specific gear ratios for each model and potentially different configurations detailed in manual.
Fluid Specifications
Transmission Oil Type:
Manual will specify recommended lubricant type and viscosity (e.g., SAE 10W-40 or 15W-50, often a dedicated motorcycle gear oil).
📐 Dimensions
Exterior
Frame Type:
Steel, perimeter or trellis type frame (typical for enduro bikes).
Weights
Dry Weight:
Varies by model (TE250, TE450, TE510); manual will list specifications.
🛡️ Safety Features
Active Features
Braking Performance:
High-performance hydraulic disc brakes (front and rear) with specific pad and fluid recommendations in the manual.
Passive Features
Frame Integrity:
Robust frame construction designed for off-road stresses, detailed analysis of frame components and maintenance in manual.
💡 Technology Features
Infotainment
Dashboard Features:
Typically a digital or analog instrument cluster displaying speed, RPM, trip meter, and basic warning lights. Manual details sensor locations and functions.
Driver Assistance
Traction Control:
Not typically present on this era of off-road motorcycles.
Connectivity
Diagnostic Ports:
Manual will detail any diagnostic connectors and procedures for connecting diagnostic tools if applicable to this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-1,500 km or 6-12 months, but the manual will provide precise intervals based on riding conditions.
Valve Clearance Check:
Regular checks are critical for performance and longevity, intervals will be specified (e.g., every 5,000 km or annually).
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are essential for drivability and component life, detailed procedures in manual.
Fluid Specifications
Engine Oil Specifications:
Manual will specify SAE viscosity grade (e.g., 10W-50) and API service classification for engine oil (often a high-quality synthetic motorcycle oil).
Coolant Specifications:
Manual will specify the type of coolant (e.g., ethylene glycol-based) and the correct mixture ratio (e.g., 50/50 with distilled water).
Brake Fluid Specifications:
Manual will specify DOT 3 or DOT 4 brake fluid, crucial for hydraulic brake system function.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings are common wear items on enduro bikes that require regular inspection and replacement.
Electrical Connections:
Corrosion or loose connections in electrical systems can be an issue on off-road bikes due to exposure to elements; manual provides wiring diagrams for troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles is a Swedish brand with a long history dating back to 1903, known for its off-road prowess.
Model Evolution
Te Series Evolution:
The TE (Tout-Terrain) series represents Husqvarna's line of enduro competition motorcycles, constantly evolving with technological advancements.
Production
Manufacturing Location:
During this period, Husqvarna was owned by Italian conglomerate MV Agusta Group, with production in Italy.
🏆 Awards & Recognition
Recognitions
Offroad Performance:
Husqvarna's TE series has a history of strong performance in enduro racing, suggesting robust engineering and design. Specific awards for these model years may be documented through enthusiast reviews.
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