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Chevrolet Aveo 2007-2010 Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Generation: T250/T255 Production Years: 2007-2010 Codes Platform: T250/T255 👋 Introduction Market Position Segment: Subcompact car Target Audience: Budget-conscious car buyers, small families, commuters Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Ford Fiesta Key Features Value Proposition: Affordable price, decent fuel economy, practical interior for its size 📋 Manual Details Coverage Areas Primary Focus: Maintenance and Repair Breadth Of Coverage: Comprehensive (all major systems) Page Count Estimated Page Count: Likely several thousand pages (typical for factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, assembly, specifications) Engine Management System: Yes (fuel, ignition, emissions, sensors, actuators) Transmission Manual: Yes (operation, diagnostics, repair) Transmission Automatic: Yes (operation, diagnostics, repair) Drivetrain: Yes (axles, drive shafts, differential) Suspension: Yes (front and rear suspension components, alignment) Steering: Yes (power steering system, steering gear) Brakes: Yes (hydraulic system, ABS, parking brake) Electrical System: Yes (battery, charging, starting, lighting, accessories, wiring diagrams) Body And Chassis: Yes (structural components, interior trim, exterior panels) HVAC System: Yes (heating, ventilation, air conditioning) Safety Systems: Yes (airbags, seat belts) Procedures Included Scheduled Maintenance: Yes (oil changes, filter replacements, fluid checks) Diagnostic Procedures: Yes (troubleshooting guides, symptom-based diagnostics) Repair Procedures: Yes (step-by-step instructions for component replacement and repair) Overhaul Procedures: Yes (detailed procedures for major component rebuilds) Wiring Diagrams: Yes (essential for electrical diagnostics) Tightening Torques: Yes (critical for component assembly) Technical Depth Depth: Factory-level (covers everything from basic maintenance to full component rebuilds and diagnostics) 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text (depending on PDF creation) Print Quality Image Resolution: High (allows for zooming and clear viewing of diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows & Mac (requires Adobe PDF Reader) ⚙️ Engine Specifications Primary Engine Engine Code: F14D (1.4L), F16D (1.6L) Engine Type: Inline-4 cylinder, DOHC, 16-valve Performance Displacement 1.4L: 1399 cc Horsepower 1.4L: 94 hp @ 6200 rpm Torque 1.4L: 95 lb-ft @ 3800 rpm Displacement 1.6L: 1598 cc Horsepower 1.6L: 106 hp @ 6000 rpm Torque 1.6L: 106 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: ECM (Engine Control Module) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual Optional Transmission Type Optional: 4-speed automatic Features Clutch Type: Single dry plate (manual) 📐 Dimensions Exterior Wheelbase: approx. 98.4 inches (2500 mm) Length: approx. 161.3 inches (4100 mm) Width: approx. 67.7 inches (1720 mm) Height: approx. 59.4 inches (1510 mm) Weights Curb Weight: approx. 2300-2400 lbs (1043-1089 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Driver: Likely 4-star (based on sibling models and era) NHTSA Front Passenger: Likely 4-star (based on sibling models and era) Active Features ABS: Available on higher trims or as an option Electronic Brakeforce Distribution: Often paired with ABS Passive Features Airbags: Front airbags standard, optional side airbags Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Head Unit: Basic AM/FM/CD stereo with auxiliary input, some models may have MP3 capability. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Standard on most models for audio device connectivity. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 6 months (whichever comes first) under normal driving conditions; 3,750 miles or 6 months under severe driving conditions. Consult manual for exact details. Air Filter Replacement: Every 30,000 miles or 24 months. Spark Plug Replacement: Typically every 100,000 miles for iridium-tipped plugs. Fluid Specifications Engine Oil Type: SAE 5W-30 (API SN or newer) Engine Oil Capacity: Approx. 4.0 quarts (3.8 liters) with filter change (verify in manual). Coolant Type: Dex-Cool (GM 6240M / GMDAT-1) - Orange silicate-free coolant Coolant Capacity: Approx. 6.0 quarts (5.7 liters) (verify in manual). Transmission Fluid Type Auto: Dexron-VI Transmission Fluid Type Manual: Manual Transmission Fluid (MTF) - specific viscosity like 75W-90 or similar GL-4/GL-5 rated, consult manual. Known Issues Ignition Coils: Premature failure of ignition coils can lead to misfires and rough running. Oil Leaks: Leaking valve cover gaskets or oil pan gaskets are relatively common. Evaporative Emission Control System: Issues with the EVAP system, such as a faulty purge solenoid or vent solenoid, can trigger check engine lights. Rear Wheel Bearings: Premature wear and failure of rear wheel bearings leading to noise. Climate Control Actuators: Blend door actuators in the HVAC system can fail, affecting temperature and airflow distribution. 📚 Vehicle History Brand Heritage Parent Company: General Motors (GM) Model Evolution First Generation: T100 (2003-2007) Second Generation: T250/T255 (2007-2010) - This generation featured a significant exterior and interior redesign, based on GM's global small car platform. Successor: Chevrolet Sonic (2011 onwards) Production Manufacturing...
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Chevrolet Aveo 2007-2010 Service ManualChevrolet Aveo 2007-2010 Service ManualChevrolet Aveo 2007-2010 Service ManualChevrolet Aveo 2007-2010 Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Aveo
Generation:
T250/T255
Production Years:
2007-2010
Codes
Platform:
T250/T255
👋 Introduction
Market Position
Segment:
Subcompact car
Target Audience:
Budget-conscious car buyers, small families, commuters
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Toyota Yaris, Honda Fit, Ford Fiesta
Key Features
Value Proposition:
Affordable price, decent fuel economy, practical interior for its size
📋 Manual Details
Coverage Areas
Primary Focus:
Maintenance and Repair
Breadth Of Coverage:
Comprehensive (all major systems)
Page Count
Estimated Page Count:
Likely several thousand pages (typical for factory service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including disassembly, assembly, specifications)
Engine Management System:
Yes (fuel, ignition, emissions, sensors, actuators)
Transmission Manual:
Yes (operation, diagnostics, repair)
Transmission Automatic:
Yes (operation, diagnostics, repair)
Drivetrain:
Yes (axles, drive shafts, differential)
Suspension:
Yes (front and rear suspension components, alignment)
Steering:
Yes (power steering system, steering gear)
Brakes:
Yes (hydraulic system, ABS, parking brake)
Electrical System:
Yes (battery, charging, starting, lighting, accessories, wiring diagrams)
Body And Chassis:
Yes (structural components, interior trim, exterior panels)
HVAC System:
Yes (heating, ventilation, air conditioning)
Safety Systems:
Yes (airbags, seat belts)
Procedures Included
Scheduled Maintenance:
Yes (oil changes, filter replacements, fluid checks)
Diagnostic Procedures:
Yes (troubleshooting guides, symptom-based diagnostics)
Repair Procedures:
Yes (step-by-step instructions for component replacement and repair)
Overhaul Procedures:
Yes (detailed procedures for major component rebuilds)
Wiring Diagrams:
Yes (essential for electrical diagnostics)
Tightening Torques:
Yes (critical for component assembly)
Technical Depth
Depth:
Factory-level (covers everything from basic maintenance to full component rebuilds and diagnostics)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text (depending on PDF creation)
Print Quality
Image Resolution:
High (allows for zooming and clear viewing of diagrams and text)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows & Mac (requires Adobe PDF Reader)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F14D (1.4L), F16D (1.6L)
Engine Type:
Inline-4 cylinder, DOHC, 16-valve
Performance
Displacement 1.4L:
1399 cc
Horsepower 1.4L:
94 hp @ 6200 rpm
Torque 1.4L:
95 lb-ft @ 3800 rpm
Displacement 1.6L:
1598 cc
Horsepower 1.6L:
106 hp @ 6000 rpm
Torque 1.6L:
106 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
ECM (Engine Control Module)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual
Optional
Transmission Type Optional:
4-speed automatic
Features
Clutch Type:
Single dry plate (manual)
📐 Dimensions
Exterior
Wheelbase:
approx. 98.4 inches (2500 mm)
Length:
approx. 161.3 inches (4100 mm)
Width:
approx. 67.7 inches (1720 mm)
Height:
approx. 59.4 inches (1510 mm)
Weights
Curb Weight:
approx. 2300-2400 lbs (1043-1089 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Likely 4-star (based on sibling models and era)
NHTSA Front Passenger:
Likely 4-star (based on sibling models and era)
Active Features
ABS:
Available on higher trims or as an option
Electronic Brakeforce Distribution:
Often paired with ABS
Passive Features
Airbags:
Front airbags standard, optional side airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM/CD stereo with auxiliary input, some models may have MP3 capability.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Standard on most models for audio device connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles or 6 months (whichever comes first) under normal driving conditions; 3,750 miles or 6 months under severe driving conditions. Consult manual for exact details.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Typically every 100,000 miles for iridium-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SN or newer)
Engine Oil Capacity:
Approx. 4.0 quarts (3.8 liters) with filter change (verify in manual).
Coolant Type:
Dex-Cool (GM 6240M / GMDAT-1) - Orange silicate-free coolant
Coolant Capacity:
Approx. 6.0 quarts (5.7 liters) (verify in manual).
Transmission Fluid Type Auto:
Dexron-VI
Transmission Fluid Type Manual:
Manual Transmission Fluid (MTF) - specific viscosity like 75W-90 or similar GL-4/GL-5 rated, consult manual.
Known Issues
Ignition Coils:
Premature failure of ignition coils can lead to misfires and rough running.
Oil Leaks:
Leaking valve cover gaskets or oil pan gaskets are relatively common.
Evaporative Emission Control System:
Issues with the EVAP system, such as a faulty purge solenoid or vent solenoid, can trigger check engine lights.
Rear Wheel Bearings:
Premature wear and failure of rear wheel bearings leading to noise.
Climate Control Actuators:
Blend door actuators in the HVAC system can fail, affecting temperature and airflow distribution.
📚 Vehicle History
Brand Heritage
Parent Company:
General Motors (GM)
Model Evolution
First Generation:
T100 (2003-2007)
Second Generation:
T250/T255 (2007-2010) - This generation featured a significant exterior and interior redesign, based on GM's global small car platform.
Successor:
Chevrolet Sonic (2011 onwards)
Production
Manufacturing Locations:
Korea (GM Daewoo), South Korea; also manufactured or assembled in other global locations.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Mixed to average consumer ratings, often praised for value but criticized for refinement and interior quality compared to some rivals.
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