APRILIA NA MANA 850 Service Repair Manual 2007-2011
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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: Mana 850 GT (if applicable, otherwise omit) Codes Engine Code: None provided Chassis Code: None provided 👋 Introduction Market Position Segment: Naked Sportbike / Maxi-scooter hybrid, known for its unique automatic transmission and practical performance. Competitive Analysis Competitors: Competed against other medium-displacement naked bikes and more performance-oriented scooters that offered automatic transmissions, though its unique CVT system set it apart. Key Features Standout Features: Shaft drive, automatic CVT transmission (which could be set to manual mode via thumb paddle), under-seat storage accessible when the engine is off, distinctive styling. Target Audience Intended Riders: Riders seeking the convenience of an automatic transmission in a motorcycle platform, commuting riders, and those who appreciate practicality combined with sporty styling. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Extensive (Details vary by manual, often 500+ pages for full service manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, and reassembly of engine components including pistons, rings, cylinders, crankshaft, camshafts, valves, and timing. Engine Electrical: Ignition system, starting system, charging system, ECU (Engine Control Unit) diagnostics and troubleshooting. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, throttle body operation and servicing. Transmission Drivetrain: Covers the unique automatic continuously variable transmission (CVT) system, including clutch operation, belt drive, variator maintenance, and fluid changes. Chassis Suspension: Front forks (damping, seals, oil), rear shock absorber, swingarm, bearings, and all related suspension components. Brakes: Front and rear brake systems, including master cylinders, brake lines, calipers, pads, rotors, bleeding procedures, and ABS (if equipped). Electrical System: Wiring diagrams, lighting system, instrument cluster, battery, fuses, relays, starter, alternator, and all electronic components. Cooling System: Radiator, cooling fan, hoses, thermostat, and coolant specifications and procedures. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if equipped), and mounting hardware. Bodywork Frame: Frame inspection, fairings, seats, fuel tank removal/installation, body panel repair, and cosmetic detailing. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), tire pressure checks, brake pad inspections. Diagnostic Troubleshooting: Step-by-step guides for identifying and resolving common and uncommon issues across all vehicle systems. Repair Rebuild: Detailed instructions for disassembling, repairing, and reassembling major components and sub-assemblies. Electrical Diagnosis: Troubleshooting electrical faults using wiring diagrams, multimeters, and diagnostic tools. Suspension Tuning: Adjustments for front and rear suspension, including preload, rebound, and compression damping where applicable. Brake Bleeding: Proper procedures for bleeding brake fluid to ensure optimal performance and safety. Tire Wheel Service: Tire mounting/balancing, wheel bearing maintenance, and rim specifications. Technical Depth Depth: Comprehensive, from basic maintenance to in-depth engine and transmission overhauls, covering all aspects of repair and servicing. 📊 Manual Specifications File Format File Type: Adobe PDF Searchability: Searchable text within the PDF (typical for quality manuals). Print Quality Printability: Printable pages, allowing users to print individual sections or the entire manual. Binding Type Binding: Not applicable (Digital download) Paper Type Paper Quality: Not applicable (Digital download) Compatibility Operating Systems: Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, 7, 8) and Mac OS. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 849.5 cc Bore X Stroke: 92 mm x 66.3 mm Compression Ratio: 9.4:1 Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 75 HP @ 7,500 rpm (Varies slightly by region/spec) Torque: Approx. 78 Nm @ 6,000 rpm (Varies slightly by region/spec) Fuel System Fuel Delivery: Electronic fuel injection (MPI - Multi-Point Injection), dual throttle bodies Fuel Type: Unleaded gasoline (95 Octane recommended) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: API SG/SH/SJ or JASO MA/MA2 certified, SAE 10W-40 or 15W-50 (Refer to manual for exact specifications) Oil Capacity: Approx. 2.4 Liters (5.1 US pints) for dry sump lubrication (Refer to manual for exact capacity) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with a hydraulic torque converter. Features electronic control for the variator. Optional Modes: Can be operated in a 'manual' mode via a thumb-operated paddle shifter on the handlebar, allowing for simulated gear changes. Features Drive Type: Shaft drive Transmission Fluid: Specific ATF (Automatic Transmission Fluid) or hydraulic oil as specified by Aprilia. Refer to manual for part number and type. 📐 Dimensions Exterior Length: Approx. 2,150 mm Width: Approx. 760 mm (at handlebars) Height: Approx. 1,120 mm (at handlebars) Seat Height: Approx. 800 mm Weights Dry Weight: Approx. 200 kg Wet Weight: Approx. 220 kg (with fluids) Weight Distribution: Typically balanced for good handling characteristics, aided by shaft drive placement. Cargo Storage Compartment: Under-seat storage compartment, accessible when the engine is not running. 🛡️ Safety Features Ratings Crash Test Data: Not applicable for motorcycles in the same way as cars; focus is...
Naked Sportbike / Maxi-scooter hybrid, known for its unique automatic transmission and practical performance.
Competitive Analysis
Competitors:
Competed against other medium-displacement naked bikes and more performance-oriented scooters that offered automatic transmissions, though its unique CVT system set it apart.
Key Features
Standout Features:
Shaft drive, automatic CVT transmission (which could be set to manual mode via thumb paddle), under-seat storage accessible when the engine is off, distinctive styling.
Target Audience
Intended Riders:
Riders seeking the convenience of an automatic transmission in a motorcycle platform, commuting riders, and those who appreciate practicality combined with sporty styling.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Extensive (Details vary by manual, often 500+ pages for full service manuals)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, and reassembly of engine components including pistons, rings, cylinders, crankshaft, camshafts, valves, and timing.
Engine Electrical:
Ignition system, starting system, charging system, ECU (Engine Control Unit) diagnostics and troubleshooting.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel pressure regulator, throttle body operation and servicing.
Transmission Drivetrain:
Covers the unique automatic continuously variable transmission (CVT) system, including clutch operation, belt drive, variator maintenance, and fluid changes.
Chassis Suspension:
Front forks (damping, seals, oil), rear shock absorber, swingarm, bearings, and all related suspension components.
Brakes:
Front and rear brake systems, including master cylinders, brake lines, calipers, pads, rotors, bleeding procedures, and ABS (if equipped).
Electrical System:
Wiring diagrams, lighting system, instrument cluster, battery, fuses, relays, starter, alternator, and all electronic components.
Cooling System:
Radiator, cooling fan, hoses, thermostat, and coolant specifications and procedures.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if equipped), and mounting hardware.
Bodywork Frame:
Frame inspection, fairings, seats, fuel tank removal/installation, body panel repair, and cosmetic detailing.
API SG/SH/SJ or JASO MA/MA2 certified, SAE 10W-40 or 15W-50 (Refer to manual for exact specifications)
Oil Capacity:
Approx. 2.4 Liters (5.1 US pints) for dry sump lubrication (Refer to manual for exact capacity)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with a hydraulic torque converter. Features electronic control for the variator.
Optional
Modes:
Can be operated in a 'manual' mode via a thumb-operated paddle shifter on the handlebar, allowing for simulated gear changes.
Features
Drive Type:
Shaft drive
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) or hydraulic oil as specified by Aprilia. Refer to manual for part number and type.
📐 Dimensions
Exterior
Length:
Approx. 2,150 mm
Width:
Approx. 760 mm (at handlebars)
Height:
Approx. 1,120 mm (at handlebars)
Seat Height:
Approx. 800 mm
Weights
Dry Weight:
Approx. 200 kg
Wet Weight:
Approx. 220 kg (with fluids)
Weight Distribution:
Typically balanced for good handling characteristics, aided by shaft drive placement.
Cargo
Storage Compartment:
Under-seat storage compartment, accessible when the engine is not running.
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for motorcycles in the same way as cars; focus is on handling, braking, and rider protection features.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Optional ABS available on GT models.
Lighting:
Halogen headlight, LED taillight and turn signals (depending on market specifics).
Passive Features
Frame Construction:
Steel trellis frame for rigidity and strength.
Ergonomics:
Designed for rider comfort and control with upright seating position.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster displaying speed, RPM, fuel level, gear indicator (in manual mode), trip meters, clock, and warning lights.
Driver Assistance
ABS:
Optional Antilock Braking System (ABS) available on the GT model, providing enhanced safety during braking.
Connectivity
Diagnostic Ports:
On-board diagnostic port for connecting electronic diagnostic tools (essential for modern fault finding).
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 12 months, whichever comes first (Refer to manual for confirmation and specific conditions).
Air Filter:
Inspection every 10,000 km, replacement as needed or every 20,000 km.
Spark Plugs:
Inspection/replacement every 15,000 km to 20,000 km (specific type and gap crucial).
Valve Clearance:
Inspection every 20,000 km (Critical for performance and longevity).
Transmission Fluid:
Check level regularly, replacement based on mileage and usage (Refer to manual for specific intervals).
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50, API SG/SH/SJ, JASO MA/MA2. (Example: Motul 5100 10W-40 Ester Blend)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. (Example: Motul Motocool Expert)
Brake Fluid:
DOT 4 synthetic brake fluid (High boiling point required).
Final Drive Oil:
Hypoid gear oil, SAE 80W-90 (Check manual for specific grade and change interval).
Known Issues
Common Problems:
Potential issues can include CVT belt wear over time, minor electrical gremlins if not properly maintained, and clutch wear if operated aggressively in manual mode. However, the Mana is generally considered robust.
Recall Information:
Refer to official Aprilia service bulletins or national transport safety databases for any applicable recalls during the 2007-2011 production run.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong history in racing and performance motorcycles.
Model Evolution
Introduction Year:
2007
Key Updates:
Introduction of the Mana 850 GT model with fairing and ABS as significant updates within the model's lifecycle.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not widely documented with specific awards, the Mana 850 was recognized for its innovative approach to motorcycle transmission and practicality.
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