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Aprilia SXV RXV 450 550 2007 Factory Service Repair Manual

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This manual covers the 2007 Aprilia SXV 450/550 and RXV 450/550 models, known for their high-performance V-twin engines and agile chassis, blending supermoto and off-road capabilities. Aprilia's legacy of innovative engineering and a strong racing pedigree is evident in these machines, which offer potent power delivery and exceptional handling. These motorcycles are designed for riders seeking a thrilling and versatile riding experience, whether on the street or in competition. This comprehensive factory service repair manual provides detailed procedures for all aspects of maintenance, diagnosis, and repair. It includes in-depth coverage of the engine, fuel system, ignition, cooling, transmission, suspension, braking, electrical systems, and chassis. With clear instructions, torque specifications, troubleshooting guides, and maintenance schedules, this manual is an indispensable resource for owners and technicians aiming to keep their Aprilia SXV and RXV models in optimal condition. 🏷️ Basic Information Identification Make: Aprilia Model: SXV 450/550, RXV 450/550 Year: 2007 Chassis Codes: APRC2, APRC4 👋 Introduction Market Position Segment: High-performance dual-sport/supermoto motorcycles. Competitive Analysis Competitors 2007: KTM EXC, Husqvarna SM, Ducati Hypermotard (in spirit, though different execution). Key Features Aprilia Philosophy: Aprilia's reputation for innovative engineering, powerful engines, and race-bred chassis design. Manual Value Proposition Utility: Essential for owners and technicians to maintain peak performance, diagnose issues, and perform repairs on these specialized machines. 📋 Manual Details Coverage Areas Coverage Summary: Complete official factory service and repair documentation for the 2007 Aprilia SXV and RXV models. Page Count Estimated Pages: Hundreds (exact count not specified, but indicated as complete and printable in its entirety) Manual Type Type: Factory Service Repair Manual Language Language: English (implied by product description language) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including valve clearance adjustment, timing chain inspection, piston and cylinder analysis. Fuel System: Carburetor (Dell'Orto) tuning, cleaning, and rebuilding, fuel pump inspection, fuel tank and line maintenance. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnosis, troubleshooting ignition faults. Cooling System: Radiator, fan, coolant pump inspection, coolant flow troubleshooting, bleeding the cooling system. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, troubleshooting exhaust leaks. Transmission And Drivetrain: Gearbox disassembly and reassembly, clutch inspection and adjustment, chain and sprocket maintenance, lubrication specifications. Suspension System: Front fork (Sachs or Marzocchi depending on spec) service, rear shock absorber inspection and adjustment, linkage lubrication and maintenance. Braking System: Brake caliper overhaul, master cylinder inspection, brake pad replacement, brake fluid specifications and bleeding procedures, rotor inspection. Wheel And Tire: Wheel bearing inspection and replacement, spoke tension adjustment, tire pressure recommendations, rim maintenance. Electrical System: Wiring diagrams, component testing (lights, horn, starter), battery maintenance, fuse and relay identification, troubleshooting electrical issues. Chassis And Frame: Frame inspection for damage, swingarm bearing maintenance, steering head bearing service. Bodywork And Plastics: Fairing removal and installation, seat maintenance, fuel tank removal and installation. Procedures Included Troubleshooting Guide: Comprehensive diagnostic procedures for common and uncommon faults, organized by system and symptom. Maintenance Schedule: Detailed recommended maintenance intervals for oil changes, filter replacements, chain lubrication, valve checks, etc. Torque Specifications: Exact torque values for all critical fasteners across all vehicle systems. Special Tools: Identification and usage guidelines for any specialized tools required for specific repairs or adjustments. Technical Depth Depth Level: Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Recommendation: Spiral binding or three-ring binder recommended for ease of use in workshop environments. Paper Type Paper Recommendation: Durable, grease-resistant paper recommended for workshop printing. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement 450: 449cc (approximate) Displacement 550: 549cc (approximate) Bore X Stroke 450: 70mm x 58mm (typical for this engine architecture) Bore X Stroke 550: 78mm x 58mm (typical for this engine architecture) Compression Ratio: Approx. 12.5:1 (typical) Valvetrain: SOHC, 4 valves per cylinder (desmodromic actuation is NOT a feature of this Aprilia engine, contrary to some Ducati designs) Performance Horsepower 450: Approx. 55-60 HP (claimed) Horsepower 550: Approx. 65-70 HP (claimed) Torque: Significant torque across the rev range, specific figures vary by model. Fuel System Carburetor Type: Dell'Orto PHM 41 (or similar size, specific model may vary) Fuel Type: Unleaded gasoline, minimum 95 octane RON recommended. Lubrication Oil Type: High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for precise specification). 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Features: Not applicable for factory manual. Features Clutch Type: Wet multi-plate, hydraulically operated Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 1480-1520 mm Seat Height: High, typical for supermoto/off-road, around 900-930 mm Weights Dry Weight: Approx. 130-135 kg (dry) Fuel Tank Capacity: Approx. 7.0 - 8.0 liters 🛡️ Safety Features Ratings Safety Certification:...
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Aprilia SXV RXV 450 550 2007 Factory Service Repair ManualAprilia SXV RXV 450 550 2007 Factory Service Repair ManualAprilia SXV RXV 450 550 2007 Factory Service Repair ManualAprilia SXV RXV 450 550 2007 Factory Service Repair Manual
This manual covers the 2007 Aprilia SXV 450/550 and RXV 450/550 models, known for their high-performance V-twin engines and agile chassis, blending supermoto and off-road capabilities. Aprilia's legacy of innovative engineering and a strong racing pedigree is evident in these machines, which offer potent power delivery and exceptional handling. These motorcycles are designed for riders seeking a thrilling and versatile riding experience, whether on the street or in competition. This comprehensive factory service repair manual provides detailed procedures for all aspects of maintenance, diagnosis, and repair. It includes in-depth coverage of the engine, fuel system, ignition, cooling, transmission, suspension, braking, electrical systems, and chassis. With clear instructions, torque specifications, troubleshooting guides, and maintenance schedules, this manual is an indispensable resource for owners and technicians aiming to keep their Aprilia SXV and RXV models in optimal condition.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV 450/550, RXV 450/550
Year:
2007
Chassis Codes:
APRC2, APRC4
👋 Introduction
Market Position
Segment:
High-performance dual-sport/supermoto motorcycles.
Competitive Analysis
Competitors 2007:
KTM EXC, Husqvarna SM, Ducati Hypermotard (in spirit, though different execution).
Key Features
Aprilia Philosophy:
Aprilia's reputation for innovative engineering, powerful engines, and race-bred chassis design.
Manual Value Proposition
Utility:
Essential for owners and technicians to maintain peak performance, diagnose issues, and perform repairs on these specialized machines.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete official factory service and repair documentation for the 2007 Aprilia SXV and RXV models.
Page Count
Estimated Pages:
Hundreds (exact count not specified, but indicated as complete and printable in its entirety)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (implied by product description language)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including valve clearance adjustment, timing chain inspection, piston and cylinder analysis.
Fuel System:
Carburetor (Dell'Orto) tuning, cleaning, and rebuilding, fuel pump inspection, fuel tank and line maintenance.
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit diagnosis, troubleshooting ignition faults.
Cooling System:
Radiator, fan, coolant pump inspection, coolant flow troubleshooting, bleeding the cooling system.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement, troubleshooting exhaust leaks.
Transmission And Drivetrain:
Gearbox disassembly and reassembly, clutch inspection and adjustment, chain and sprocket maintenance, lubrication specifications.
Suspension System:
Front fork (Sachs or Marzocchi depending on spec) service, rear shock absorber inspection and adjustment, linkage lubrication and maintenance.
Braking System:
Brake caliper overhaul, master cylinder inspection, brake pad replacement, brake fluid specifications and bleeding procedures, rotor inspection.
Wheel And Tire:
Wheel bearing inspection and replacement, spoke tension adjustment, tire pressure recommendations, rim maintenance.
Electrical System:
Wiring diagrams, component testing (lights, horn, starter), battery maintenance, fuse and relay identification, troubleshooting electrical issues.
Chassis And Frame:
Frame inspection for damage, swingarm bearing maintenance, steering head bearing service.
Bodywork And Plastics:
Fairing removal and installation, seat maintenance, fuel tank removal and installation.
Procedures Included
Troubleshooting Guide:
Comprehensive diagnostic procedures for common and uncommon faults, organized by system and symptom.
Maintenance Schedule:
Detailed recommended maintenance intervals for oil changes, filter replacements, chain lubrication, valve checks, etc.
Torque Specifications:
Exact torque values for all critical fasteners across all vehicle systems.
Special Tools:
Identification and usage guidelines for any specialized tools required for specific repairs or adjustments.
Technical Depth
Depth Level:
Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Recommendation:
Spiral binding or three-ring binder recommended for ease of use in workshop environments.
Paper Type
Paper Recommendation:
Durable, grease-resistant paper recommended for workshop printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement 450:
449cc (approximate)
Displacement 550:
549cc (approximate)
Bore X Stroke 450:
70mm x 58mm (typical for this engine architecture)
Bore X Stroke 550:
78mm x 58mm (typical for this engine architecture)
Compression Ratio:
Approx. 12.5:1 (typical)
Valvetrain:
SOHC, 4 valves per cylinder (desmodromic actuation is NOT a feature of this Aprilia engine, contrary to some Ducati designs)
Performance
Horsepower 450:
Approx. 55-60 HP (claimed)
Horsepower 550:
Approx. 65-70 HP (claimed)
Torque:
Significant torque across the rev range, specific figures vary by model.
Fuel System
Carburetor Type:
Dell'Orto PHM 41 (or similar size, specific model may vary)
Fuel Type:
Unleaded gasoline, minimum 95 octane RON recommended.
Lubrication
Oil Type:
High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for precise specification).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Optional Features:
Not applicable for factory manual.
Features
Clutch Type:
Wet multi-plate, hydraulically operated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1480-1520 mm
Seat Height:
High, typical for supermoto/off-road, around 900-930 mm
Weights
Dry Weight:
Approx. 130-135 kg (dry)
Fuel Tank Capacity:
Approx. 7.0 - 8.0 liters
🛡️ Safety Features
Ratings
Safety Certification:
ECE/DOT approved lighting and safety components for road legality (where applicable).
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Brake Discs Front:
Dual 320mm discs with radial calipers (typically Brembo or equivalent).
Brake Discs Rear:
Single 240mm disc with single-piston caliper.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals (as per road-legal specifications).
Instrumentation:
Digital speedometer, tachometer, trip meters, warning lights.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model; focused on performance and rider feedback.
Driver Assistance
Traction Control:
Not equipped in 2007 models.
Connectivity
Bluetooth Usb:
Not equipped.
Instrumentation
Display Type:
Digital LCD display.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, refer to manual for precise recommendation and oil type.
Valve Clearance Check:
Recommended every 6,000-10,000 km or as specified in manual.
Chain Lubrication:
Frequent lubrication recommended, every 500-800 km and after washing or riding in wet conditions.
Fluid Specifications
Coolant:
Ethylene glycol-based antifreeze mixture, typically 50/50 with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1 (confirm with manual for specific requirements and replacement intervals).
Known Issues
Engine Vibrations:
High-performance V-twins can experience significant vibrations; proper maintenance is key.
Carburetor Tuning:
Dell'Orto carburetors can require meticulous tuning and occasional cleaning for optimal performance.
Electrical Connections:
Ensure all electrical connectors are clean and secure, especially in off-road environments.
Suspension Seals:
Regular inspection and maintenance of fork and shock seals are crucial for longevity.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Italian manufacturer with a strong racing pedigree in MotoGP, Superbike, and off-road disciplines.
Model Evolution
Sxv Rxv Concept:
Born from Aprilia's supermoto racing experience, blending off-road chassis dynamics with powerful V-twin engines for street and track performance.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
Highly acclaimed by enthusiasts for its aggressive styling, potent V-twin engine, and exceptional handling in the supermoto category.
Ratings
Motorcycle Journal Reviews:
Consistently received high praise for performance and rider engagement in contemporary motorcycle reviews.
Certifications
Emissions Standards:
Compliant with Euro 3 emissions standards for the European market.
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