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2007 Chevrolet Nubira (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Nubira Year: 2007 Generation Generation: J200 (Second Generation) Codes Platform: GM Epsilon 👋 Introduction Market Position Market Position: Compact/Small Family Car, positioned as an affordable and practical option in its segment. Competitive Analysis Competitive Analysis: Competed against models like the Honda Civic, Toyota Corolla, Ford Focus, and Hyundai Elantra, aiming for value and practicality. Key Features Key Features: Sought to offer a balance of fuel efficiency, comfortable ride, and a decent feature set for its price point. Available in sedan and wagon body styles. 📋 Manual Details Coverage Areas Coverage Areas: All models and all repairs A-Z Page Count Page Count: Estimated 2000+ pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Systems Covered: Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Emissions, Fuel, Ignition, Suspension, Steering, Brakes, Safety Systems, Interior/Exterior Trim, Diagnostic procedures Procedures Included Procedures Included: Routine maintenance, scheduled servicing, troubleshooting, diagnostics, component removal and installation, repair procedures, replacement guides, wiring diagrams, technical specifications, torque values, special tool requirements Technical Depth Technical Depth: Vehicle-specific, detailed technical information used by dealership technicians, covering everything from basic maintenance to complex engine and transmission overhauls. Wiring Diagrams Wiring Diagrams Coverage: Comprehensive electrical system wiring diagrams for all major components and circuits. Troubleshooting Troubleshooting Guides: Detailed step-by-step troubleshooting guides for diagnosing common and complex faults using DTC (Diagnostic Trouble Codes). Diagnostic Tools Diagnostic Tool Requirements: Information on using OBD-II scanners, GM Tech 2 (or equivalent diagnostic equipment) for accessing ECU data and performing system tests. Body And Trim Body And Trim Coverage: Procedures for interior and exterior trim removal, installation, and repair, including body panels, bumpers, glass, and interior components. Chassis And Suspension Chassis And Suspension Coverage: Detailed information on suspension components (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering pump), and wheel alignment specifications. Brake System Brake System Coverage: Inspection, repair, and replacement of brake pads, rotors, calipers, brake lines, and master cylinder. Bleeding procedures included. Heating Ventilation Air Conditioning HVAC Coverage: Diagnosis and repair of HVAC system components, including refrigerant handling, A/C compressor, evaporator, condenser, blower motor, and climate controls. Emission Control Emission Control Coverage: Information on emission control systems, including catalytic converter, oxygen sensors, EGR system, and evaporative emission control (EVAP) system diagnostics. 📊 Manual Specifications File Format File Format: PDF (searchable text, high-resolution diagrams) Print Quality Print Quality: High-resolution for clear diagrams and text Binding Type Binding Type: N/A (if digital), Professional perfect binding (if printed) Paper Type Paper Type: N/A (if digital), Heavy-duty, gloss or matte finish paper (if printed) ⚙️ Engine Specifications Primary Engine Engine: 2.0L Ecotec DOHC I4 (L48) Performance Horsepower: 135 hp @ 5800 rpm Torque: 133 lb-ft @ 4400 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPFI) Engine Codes Engine Code: L48 Bore Stroke Bore Stroke: 86 mm x 86 mm Compression Ratio Compression Ratio: 9.5:1 Oil Capacity Oil Capacity: 4.5 quarts (4.3 liters) with filter change Oil Specification Oil Specification: SAE 5W-30 API SM or higher Cooling System Coolant Type: Dex-Cool Extended Life Antifreeze/Coolant (or equivalent) Ignition System Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug 🔧 Transmission Standard Transmission Standard: 5-speed Manual Transmission Optional Transmission Optional: 4-speed Automatic Transmission (4T45-E) Features Automatic Transmission Features: Electronically controlled, adaptive shift points Fluid Type Manual Manual Transmission Fluid: API GL-4, SAE 75W-85 Fluid Type Automatic Automatic Transmission Fluid: Dexron VI (GM specification) 📐 Dimensions Exterior Sedan Length: 4517 mm (177.8 in) Width: 1725 mm (67.9 in) Height: 1440 mm (56.7 in) Exterior Wagon Length: 4515 mm (177.8 in) Width: 1725 mm (67.9 in) Height: 1490 mm (58.7 in) Wheelbase Wheelbase: 2600 mm (102.4 in) Cargo Sedan Trunk Volume: Approx. 14.1 cu ft (400 L) Cargo Wagon Cargo Volume Seats Up: Approx. 19.4 cu ft (550 L) Cargo Volume Seats Down: Approx. 49.1 cu ft (1390 L) Weights Curb Weight: Approx. 1300-1450 kg (2866-3197 lbs) depending on body style and equipment Wheel Base Wheel Base: 2600 mm (102.4 inches) Track Width Front Track Width Front: 1490 mm (58.7 inches) Track Width Rear Track Width Rear: 1490 mm (58.7 inches) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4-star (based on general GM Epsilon platform performance) NHTSA Front Impact Passenger: Likely 4-star (based on general GM Epsilon platform performance) IIHS Frontal Offset: Acceptable (typical for this generation and segment) Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control (optional on some trims) Passive Features Passive Safety Features: Front airbags, Side-impact airbags (optional), Pretensioner seatbelts Braking System Front Brakes: Vented Disc Rear Brakes: Solid Disc or Drum (depending on trim/region) 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD audio system, optional premium sound, auxiliary input jack on some models....
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2007 Chevrolet Nubira (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Nubira
Year:
2007
Generation
Generation:
J200 (Second Generation)
Codes
Platform:
GM Epsilon
👋 Introduction
Market Position
Market Position:
Compact/Small Family Car, positioned as an affordable and practical option in its segment.
Competitive Analysis
Competitive Analysis:
Competed against models like the Honda Civic, Toyota Corolla, Ford Focus, and Hyundai Elantra, aiming for value and practicality.
Key Features
Key Features:
Sought to offer a balance of fuel efficiency, comfortable ride, and a decent feature set for its price point. Available in sedan and wagon body styles.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models and all repairs A-Z
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Emissions, Fuel, Ignition, Suspension, Steering, Brakes, Safety Systems, Interior/Exterior Trim, Diagnostic procedures
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, troubleshooting, diagnostics, component removal and installation, repair procedures, replacement guides, wiring diagrams, technical specifications, torque values, special tool requirements
Technical Depth
Technical Depth:
Vehicle-specific, detailed technical information used by dealership technicians, covering everything from basic maintenance to complex engine and transmission overhauls.
Wiring Diagrams
Wiring Diagrams Coverage:
Comprehensive electrical system wiring diagrams for all major components and circuits.
Troubleshooting
Troubleshooting Guides:
Detailed step-by-step troubleshooting guides for diagnosing common and complex faults using DTC (Diagnostic Trouble Codes).
Diagnostic Tools
Diagnostic Tool Requirements:
Information on using OBD-II scanners, GM Tech 2 (or equivalent diagnostic equipment) for accessing ECU data and performing system tests.
Body And Trim
Body And Trim Coverage:
Procedures for interior and exterior trim removal, installation, and repair, including body panels, bumpers, glass, and interior components.
Chassis And Suspension
Chassis And Suspension Coverage:
Detailed information on suspension components (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering pump), and wheel alignment specifications.
Brake System
Brake System Coverage:
Inspection, repair, and replacement of brake pads, rotors, calipers, brake lines, and master cylinder. Bleeding procedures included.
Heating Ventilation Air Conditioning
HVAC Coverage:
Diagnosis and repair of HVAC system components, including refrigerant handling, A/C compressor, evaporator, condenser, blower motor, and climate controls.
Emission Control
Emission Control Coverage:
Information on emission control systems, including catalytic converter, oxygen sensors, EGR system, and evaporative emission control (EVAP) system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (searchable text, high-resolution diagrams)
Print Quality
Print Quality:
High-resolution for clear diagrams and text
Binding Type
Binding Type:
N/A (if digital), Professional perfect binding (if printed)
Paper Type
Paper Type:
N/A (if digital), Heavy-duty, gloss or matte finish paper (if printed)
⚙️ Engine Specifications
Primary Engine
Engine:
2.0L Ecotec DOHC I4 (L48)
Performance
Horsepower:
135 hp @ 5800 rpm
Torque:
133 lb-ft @ 4400 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPFI)
Engine Codes
Engine Code:
L48
Bore Stroke
Bore Stroke:
86 mm x 86 mm
Compression Ratio
Compression Ratio:
9.5:1
Oil Capacity
Oil Capacity:
4.5 quarts (4.3 liters) with filter change
Oil Specification
Oil Specification:
SAE 5W-30 API SM or higher
Cooling System
Coolant Type:
Dex-Cool Extended Life Antifreeze/Coolant (or equivalent)
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
🔧 Transmission
Standard
Transmission Standard:
5-speed Manual Transmission
Optional
Transmission Optional:
4-speed Automatic Transmission (4T45-E)
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift points
Fluid Type Manual
Manual Transmission Fluid:
API GL-4, SAE 75W-85
Fluid Type Automatic
Automatic Transmission Fluid:
Dexron VI (GM specification)
📐 Dimensions
Exterior Sedan
Length:
4517 mm (177.8 in)
Width:
1725 mm (67.9 in)
Height:
1440 mm (56.7 in)
Exterior Wagon
Length:
4515 mm (177.8 in)
Width:
1725 mm (67.9 in)
Height:
1490 mm (58.7 in)
Wheelbase
Wheelbase:
2600 mm (102.4 in)
Cargo Sedan
Trunk Volume:
Approx. 14.1 cu ft (400 L)
Cargo Wagon
Cargo Volume Seats Up:
Approx. 19.4 cu ft (550 L)
Cargo Volume Seats Down:
Approx. 49.1 cu ft (1390 L)
Weights
Curb Weight:
Approx. 1300-1450 kg (2866-3197 lbs) depending on body style and equipment
Wheel Base
Wheel Base:
2600 mm (102.4 inches)
Track Width Front
Track Width Front:
1490 mm (58.7 inches)
Track Width Rear
Track Width Rear:
1490 mm (58.7 inches)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4-star (based on general GM Epsilon platform performance)
NHTSA Front Impact Passenger:
Likely 4-star (based on general GM Epsilon platform performance)
IIHS Frontal Offset:
Acceptable (typical for this generation and segment)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (optional on some trims)
Passive Features
Passive Safety Features:
Front airbags, Side-impact airbags (optional), Pretensioner seatbelts
Braking System
Front Brakes:
Vented Disc
Rear Brakes:
Solid Disc or Drum (depending on trim/region)
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD audio system, optional premium sound, auxiliary input jack on some models.
Driver Assistance
Driver Assistance Features:
Limited; primarily ABS. Cruise control standard on higher trims.
Connectivity
Connectivity:
Basic; may include power outlets for accessories.
Lighting
Headlight Bulb Type:
H7 (low beam), H1 (high beam)
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Service Intervals Filters
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Service Intervals Coolant
Coolant Flush:
First flush at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 5 years thereafter
Service Intervals Transmission
Automatic Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 4 years
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
GM Power Steering Fluid or Dexron III/VI compatible
Known Issues
Common Issues:
Oil leaks from valve cover gasket, potential for starter motor failure, minor electrical gremlins, catalytic converter issues, wear on suspension components due to age.
Spark Plugs
Spark Plug Type:
NGK PZFR5N-11 (or equivalent, e.g., ACDelco 41-980)
Spark Plug Gap:
1.1 mm (0.043 in)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chevrolet, a division of General Motors (GM), has a long history of producing a wide range of vehicles, known for mass-market appeal and variety.
Model Evolution
Model Evolution:
The Nubira (and its Daewoo Lanos/Lacetti predecessors) was part of GM's global strategy to offer a consistent product line across various markets. The J200 generation represented a significant modernization compared to the previous J100 series.
Production
Production Years:
2003-2008 (for the J200 generation, including model year 2007)
Production Locations
Production Locations:
Primarily South Korea (Daewoo/GM Korea facilities), also assembled in other locations globally.
🏆 Awards & Recognition
Recognitions
Recognitions:
No major awards typically associated with this model, primarily focused on value and utility.
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