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2007 Hino 145 165 185 238 258LP 268 338 Engine & Chassis Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Hino Models Covered: 145, 165, 185, 238, 258LP, 268, 338 Year: 2007 👋 Introduction Market Position Segment: Light-duty commercial vehicles, vocational trucks. Target Audience: Fleet owners, independent repair shops, owner-operators, Hino dealership technicians. Competitive Analysis Competitors 2007: Isuzu NPR, Chevrolet/GMC W-Series, Ford F-Series Chassis Cab, Mitsubishi Fuso FE Series. Key Features Vehicle Philosophy: Hino trucks are known for their reliability, fuel efficiency, and ease of maintenance, making them a popular choice for urban delivery and vocational applications. Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information essential for keeping these robust vehicles operational and maximizing their lifespan. 📋 Manual Details Coverage Areas Primary Coverage: Engine and Chassis Page Count Estimated Pages: Extensive (typical workshop manuals for this class of vehicle are 1000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, starting system, charging system, emissions control. Drivetrain Systems: Transmission (manual and automatic), clutch, driveshafts, differentials, axles, transfer case (if applicable). Chassis Systems: Brake system (hydraulic, pneumatic if applicable), steering system, suspension system (front and rear), wheels and tires. Electrical Systems: Wiring diagrams, lighting, instruments, power distribution, body electronics, engine control module (ECM) and related sensors/actuators. Body And Frame: Body construction, interior trim, exterior components, body repair procedures, frame inspection and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Diagnosis And Troubleshooting: Diagnostic procedures for all major systems, fault code interpretation, symptom-based troubleshooting guides. Repair And Overhaul: Detailed step-by-step repair procedures for engine components, transmission, brakes, suspension, steering, electrical components, and bodywork. Special Tools And Equipment: Identification and usage of specialized tools required for specific repairs and diagnostics. Technical Depth Depth: Comprehensive (covering from basic inspection to complete engine and chassis overhauls, including detailed specifications and diagnostic information). 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: Likely high-resolution scans or digitally created PDFs, enabling clear reproduction of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Likely Hino J05C or J08E series diesel engines, common in this class. Engine Type: Inline 4-cylinder or 6-cylinder turbocharged diesel engines. Displacement Range: Approximately 5.0L to 7.7L, depending on specific model. Performance Horsepower Range: Typically 160 HP to 260 HP. Torque Range: Typically 330 lb-ft to 520 lb-ft. Fuel System Injection System: Common Rail Direct Injection (CRDI) or electronically controlled unit injectors. Emissions Control: Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present on later models or specific configurations. 🔧 Transmission Standard Type Standard: Manual transmission (e.g., 5-speed or 6-speed). Optional Type Optional: Automatic transmission (e.g., Allison series). Features Gear Selection: Column or floor shift depending on chassis configuration. 📐 Dimensions Exterior Gvwr Range: Class 3 to Class 6 (14,500 lbs to 25,500 lbs GVWR). Wheelbase Range: Varies significantly based on model and intended application (e.g., 109 inches to 217 inches or more). Weights Curb Weight: Highly variable, typically 6,000 lbs to 10,000 lbs+ depending on configuration. Cargo Body Options: Available as chassis cab for custom body mounting (box truck, utility body, dump body, etc.). 🛡️ Safety Features Ratings Crash Testing: Commercial vehicles of this era are typically tested to different standards than passenger cars, focusing on occupant protection and structural integrity under specific load conditions. Active Features Braking System: Hydraulic disc brakes front and rear, ABS standard. Passive Features Restraints: Driver and passenger airbags, three-point seat belts. Visibility: Large windshield and side windows, dual mirrors for broad visibility. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player typically standard. Auxiliary input and USB ports may be optional. Driver Assistance ABS: Anti-lock Braking System (ABS) standard on all wheels. Exhaust Brake: Many Hino models feature an exhaust brake for engine braking, aiding in downhill control and reducing brake wear. Connectivity Diagnostics Port: OBD-II compliant diagnostic port for engine and chassis data retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 miles or 250-500 operating hours, depending on application and duty cycle. Fuel Filter Interval: Recommended replacement every 10,000-20,000 miles or as per manual's specific guidance. Air Filter Interval: Inspect at oil changes, replace as needed based on operating conditions, typically every 15,000-30,000 miles. Fluid Specifications Engine Oil: API CJ-4 or CK-4 (low-ash) diesel engine oil, viscosity grade typically 15W-40 or 10W-30 depending on climate. Consult manual for exact specification. Coolant: Hino Super Green Extended Life Coolant or equivalent OAT (Organic Additive Technology) type. Transmission Fluid Manual: GL-4 or GL-5 gear oil, specific viscosity recommended in manual. Transmission Fluid Automatic: Dexron III/Mercon or DEXRON VI for Allison transmissions, consult manual for precise specification. Known Issues Common Wear Items: Brake pads and rotors, suspension bushings, exhaust components,...
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Tipo: Truck
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Sku: 67173
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2007 Hino 145 165 185 238 258LP 268 338 Engine & Chassis Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hino
Models Covered:
145, 165, 185, 238, 258LP, 268, 338
Year:
2007
👋 Introduction
Market Position
Segment:
Light-duty commercial vehicles, vocational trucks.
Target Audience:
Fleet owners, independent repair shops, owner-operators, Hino dealership technicians.
Competitive Analysis
Competitors 2007:
Isuzu NPR, Chevrolet/GMC W-Series, Ford F-Series Chassis Cab, Mitsubishi Fuso FE Series.
Key Features
Vehicle Philosophy:
Hino trucks are known for their reliability, fuel efficiency, and ease of maintenance, making them a popular choice for urban delivery and vocational applications.
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information essential for keeping these robust vehicles operational and maximizing their lifespan.
📋 Manual Details
Coverage Areas
Primary Coverage:
Engine and Chassis
Page Count
Estimated Pages:
Extensive (typical workshop manuals for this class of vehicle are 1000+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, starting system, charging system, emissions control.
Drivetrain Systems:
Transmission (manual and automatic), clutch, driveshafts, differentials, axles, transfer case (if applicable).
Chassis Systems:
Brake system (hydraulic, pneumatic if applicable), steering system, suspension system (front and rear), wheels and tires.
Electrical Systems:
Wiring diagrams, lighting, instruments, power distribution, body electronics, engine control module (ECM) and related sensors/actuators.
Body And Frame:
Body construction, interior trim, exterior components, body repair procedures, frame inspection and repair.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.
Diagnosis And Troubleshooting:
Diagnostic procedures for all major systems, fault code interpretation, symptom-based troubleshooting guides.
Repair And Overhaul:
Detailed step-by-step repair procedures for engine components, transmission, brakes, suspension, steering, electrical components, and bodywork.
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repairs and diagnostics.
Technical Depth
Depth:
Comprehensive (covering from basic inspection to complete engine and chassis overhauls, including detailed specifications and diagnostic information).
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
Likely high-resolution scans or digitally created PDFs, enabling clear reproduction of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely Hino J05C or J08E series diesel engines, common in this class.
Engine Type:
Inline 4-cylinder or 6-cylinder turbocharged diesel engines.
Displacement Range:
Approximately 5.0L to 7.7L, depending on specific model.
Performance
Horsepower Range:
Typically 160 HP to 260 HP.
Torque Range:
Typically 330 lb-ft to 520 lb-ft.
Fuel System
Injection System:
Common Rail Direct Injection (CRDI) or electronically controlled unit injectors.
Emissions Control:
Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present on later models or specific configurations.
🔧 Transmission
Standard
Type Standard:
Manual transmission (e.g., 5-speed or 6-speed).
Optional
Type Optional:
Automatic transmission (e.g., Allison series).
Features
Gear Selection:
Column or floor shift depending on chassis configuration.
📐 Dimensions
Exterior
Gvwr Range:
Class 3 to Class 6 (14,500 lbs to 25,500 lbs GVWR).
Wheelbase Range:
Varies significantly based on model and intended application (e.g., 109 inches to 217 inches or more).
Weights
Curb Weight:
Highly variable, typically 6,000 lbs to 10,000 lbs+ depending on configuration.
Cargo
Body Options:
Available as chassis cab for custom body mounting (box truck, utility body, dump body, etc.).
🛡️ Safety Features
Ratings
Crash Testing:
Commercial vehicles of this era are typically tested to different standards than passenger cars, focusing on occupant protection and structural integrity under specific load conditions.
Active Features
Braking System:
Hydraulic disc brakes front and rear, ABS standard.
Passive Features
Restraints:
Driver and passenger airbags, three-point seat belts.
Visibility:
Large windshield and side windows, dual mirrors for broad visibility.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player typically standard. Auxiliary input and USB ports may be optional.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) standard on all wheels.
Exhaust Brake:
Many Hino models feature an exhaust brake for engine braking, aiding in downhill control and reducing brake wear.
Connectivity
Diagnostics Port:
OBD-II compliant diagnostic port for engine and chassis data retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 miles or 250-500 operating hours, depending on application and duty cycle.
Fuel Filter Interval:
Recommended replacement every 10,000-20,000 miles or as per manual's specific guidance.
Air Filter Interval:
Inspect at oil changes, replace as needed based on operating conditions, typically every 15,000-30,000 miles.
Fluid Specifications
Engine Oil:
API CJ-4 or CK-4 (low-ash) diesel engine oil, viscosity grade typically 15W-40 or 10W-30 depending on climate. Consult manual for exact specification.
Coolant:
Hino Super Green Extended Life Coolant or equivalent OAT (Organic Additive Technology) type.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, specific viscosity recommended in manual.
Transmission Fluid Automatic:
Dexron III/Mercon or DEXRON VI for Allison transmissions, consult manual for precise specification.
Known Issues
Common Wear Items:
Brake pads and rotors, suspension bushings, exhaust components, glow plugs (cold weather starting).
Diesel Specific:
EGR valve issues, DPF regeneration problems (if equipped), injector sealing issues, fuel system cleanliness critical.
📚 Vehicle History
Brand Heritage
Origin:
Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
Lineage:
These models represent Hino's commitment to the North American light-duty commercial truck market, evolving from earlier designs with increased focus on emissions compliance and driver comfort.
Production
Manufacturing Location:
Hino trucks are assembled in North America (e.g., Williamstown, WV) and Japan.
🏆 Awards & Recognition
Recognitions
Reputation:
Hino trucks consistently receive high marks for reliability and total cost of ownership within the commercial vehicle sector.
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