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2007 SsangYong Rodius A130 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rodius Year: 2007 Product Name: 2007 SsangYong Rodius A130 Service Repair Workshop Manual Codes Model Code: A130 (likely internal SsangYong designation for the Rodius platform/variant) 👋 Introduction Market Position Market Position: The SsangYong Rodius (also known as the Korando Turismo in some markets) was positioned as a large, versatile MPV/SUV, often appealing to families and those needing substantial passenger and cargo capacity. It competed in a segment with vehicles like the Kia Carnival and Chevrolet Captiva/Orlando. Competitive Analysis Competitive Analysis: The Rodius's key selling points were its spacious interior and distinctive styling. While not always matching the refinement or perceived quality of some European or Japanese rivals, it offered a strong value proposition, particularly in its segment. Key Features Key Features: The 2007 model year typically featured a robust diesel engine, optional 4WD, and a flexible seating arrangement, making it a practical choice for various needs. The availability of a comprehensive service manual is crucial for maintaining its longevity and performance. Manual Usability: Designed with clear, step-by-step instructions and high-quality illustrations, making complex repair tasks accessible to a wide range of users. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive coverage for all major mechanical, electrical, and body systems of the 2007 SsangYong Rodius. Page Count Page Count: Estimated 1500-2000+ pages (typical for a complete factory service manual of this era). Manual Type Manual Type: Factory Service Repair Workshop Manual Manual Purpose: To provide all necessary information for diagnosing, repairing, and maintaining the 2007 SsangYong Rodius to factory specifications. Language Language: English Format Format: Digital (likely PDF, based on common industry practice for such manuals). 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical and control systems, fuel system, cooling system, exhaust system, ignition system, charging system, starting system, transmission (manual and automatic), drivetrain, suspension, steering, braking system (including ABS/ESP if applicable), climate control system, body electrical systems (lighting, wipers, horn), body hardware, interior trim, safety systems (airbags, seatbelts), and diagnostic procedures. Engine Management: Detailed diagnostics, component testing, sensor data interpretation, and programming procedures for the Engine Control Unit (ECU). Transmission Diagnostics: Troubleshooting guides for both manual and automatic transmissions, including shift solenoid testing, hydraulic pressure checks, and TCM diagnostics. Chassis And Suspension: Detailed diagrams and procedures for suspension component replacement (shocks, struts, ball joints, bushings), alignment specifications, and wheel bearing service. Body And Interior: Procedures for removing and installing interior trim panels, seats, door panels, bumpers, and other body components. Includes paint and corrosion repair guidelines. Electrical Systems: Comprehensive wiring diagrams for all vehicle circuits, fuse box layouts, relay locations, component testing procedures for alternators, starters, lighting systems, power windows, and more. Fuel Injection System: Detailed schematics and troubleshooting for the diesel injection system, including injectors, high-pressure pump, and fuel rail pressure sensors. Cooling System Service: Procedures for radiator and thermostat replacement, coolant flushing and replacement, and testing for leaks. Procedures Included Procedures Included: Routine maintenance, scheduled servicing, component removal and installation, disassembly and assembly of major components, troubleshooting guides, diagnostic procedures, wiring diagrams, specifications, torques, and clearances. Engine Rebuild: Complete engine overhaul procedures, including cylinder head removal/installation, piston/ring replacement, crankshaft and bearing service, valve timing adjustments, and gasket replacement. Brake System Repair: Detailed instructions for brake pad and rotor replacement, caliper servicing, brake line and hose replacement, bleeding procedures, and ABS component diagnostics. Steering System Service: Procedures for steering column removal/installation, power steering pump and rack service, and tie rod end replacement. Air Conditioning Service: Refrigerant handling, system evacuation and charging, component replacement (compressor, condenser, evaporator), and leak detection procedures. Troubleshooting Flowcharts: Systematic diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Drivetrain Maintenance: Service and repair of propeller shafts, universal joints, drive axles, and transfer case (if applicable). Exhaust System Repair: Component replacement (mufflers, catalytic converters, pipes) and diagnosis of exhaust leaks and sensor issues. Technical Depth Technical Depth: In-depth, factory-level technical information suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes, the PDF format allows for full-text searching of technical terms, component names, and procedures. Printable: Yes, the digital format allows users to print specific sections or the entire manual for easier on-the-go reference. Print Quality Print Quality: High-resolution scans with clear, legible text and sharp diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: Commonly fitted with a 2.7L (2696cc) Mercedes-Benz derived inline-5 turbo-diesel engine (OM612 or similar variants), producing approximately 163-170 horsepower and significant torque. Performance Performance: Torque figures typically in the range of 330-340 Nm (243-251 lb-ft) available at low RPMs, providing strong pulling power for a vehicle of its size. Fuel System Fuel System:...
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Sku: 214489
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2007 SsangYong Rodius A130 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Rodius
Year:
2007
Product Name:
2007 SsangYong Rodius A130 Service Repair Workshop Manual
Codes
Model Code:
A130 (likely internal SsangYong designation for the Rodius platform/variant)
👋 Introduction
Market Position
Market Position:
The SsangYong Rodius (also known as the Korando Turismo in some markets) was positioned as a large, versatile MPV/SUV, often appealing to families and those needing substantial passenger and cargo capacity. It competed in a segment with vehicles like the Kia Carnival and Chevrolet Captiva/Orlando.
Competitive Analysis
Competitive Analysis:
The Rodius's key selling points were its spacious interior and distinctive styling. While not always matching the refinement or perceived quality of some European or Japanese rivals, it offered a strong value proposition, particularly in its segment.
Key Features
Key Features:
The 2007 model year typically featured a robust diesel engine, optional 4WD, and a flexible seating arrangement, making it a practical choice for various needs. The availability of a comprehensive service manual is crucial for maintaining its longevity and performance.
Manual Usability:
Designed with clear, step-by-step instructions and high-quality illustrations, making complex repair tasks accessible to a wide range of users.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive coverage for all major mechanical, electrical, and body systems of the 2007 SsangYong Rodius.
Page Count
Page Count:
Estimated 1500-2000+ pages (typical for a complete factory service manual of this era).
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Manual Purpose:
To provide all necessary information for diagnosing, repairing, and maintaining the 2007 SsangYong Rodius to factory specifications.
Language
Language:
English
Format
Format:
Digital (likely PDF, based on common industry practice for such manuals).
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical and control systems, fuel system, cooling system, exhaust system, ignition system, charging system, starting system, transmission (manual and automatic), drivetrain, suspension, steering, braking system (including ABS/ESP if applicable), climate control system, body electrical systems (lighting, wipers, horn), body hardware, interior trim, safety systems (airbags, seatbelts), and diagnostic procedures.
Engine Management:
Detailed diagnostics, component testing, sensor data interpretation, and programming procedures for the Engine Control Unit (ECU).
Transmission Diagnostics:
Troubleshooting guides for both manual and automatic transmissions, including shift solenoid testing, hydraulic pressure checks, and TCM diagnostics.
Chassis And Suspension:
Detailed diagrams and procedures for suspension component replacement (shocks, struts, ball joints, bushings), alignment specifications, and wheel bearing service.
Body And Interior:
Procedures for removing and installing interior trim panels, seats, door panels, bumpers, and other body components. Includes paint and corrosion repair guidelines.
Electrical Systems:
Comprehensive wiring diagrams for all vehicle circuits, fuse box layouts, relay locations, component testing procedures for alternators, starters, lighting systems, power windows, and more.
Fuel Injection System:
Detailed schematics and troubleshooting for the diesel injection system, including injectors, high-pressure pump, and fuel rail pressure sensors.
Cooling System Service:
Procedures for radiator and thermostat replacement, coolant flushing and replacement, and testing for leaks.
Procedures Included
Procedures Included:
Routine maintenance, scheduled servicing, component removal and installation, disassembly and assembly of major components, troubleshooting guides, diagnostic procedures, wiring diagrams, specifications, torques, and clearances.
Engine Rebuild:
Complete engine overhaul procedures, including cylinder head removal/installation, piston/ring replacement, crankshaft and bearing service, valve timing adjustments, and gasket replacement.
Brake System Repair:
Detailed instructions for brake pad and rotor replacement, caliper servicing, brake line and hose replacement, bleeding procedures, and ABS component diagnostics.
Steering System Service:
Procedures for steering column removal/installation, power steering pump and rack service, and tie rod end replacement.
Air Conditioning Service:
Refrigerant handling, system evacuation and charging, component replacement (compressor, condenser, evaporator), and leak detection procedures.
Troubleshooting Flowcharts:
Systematic diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.
Drivetrain Maintenance:
Service and repair of propeller shafts, universal joints, drive axles, and transfer case (if applicable).
Exhaust System Repair:
Component replacement (mufflers, catalytic converters, pipes) and diagnosis of exhaust leaks and sensor issues.
Technical Depth
Technical Depth:
In-depth, factory-level technical information suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes, the PDF format allows for full-text searching of technical terms, component names, and procedures.
Printable:
Yes, the digital format allows users to print specific sections or the entire manual for easier on-the-go reference.
Print Quality
Print Quality:
High-resolution scans with clear, legible text and sharp diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Commonly fitted with a 2.7L (2696cc) Mercedes-Benz derived inline-5 turbo-diesel engine (OM612 or similar variants), producing approximately 163-170 horsepower and significant torque.
Performance
Performance:
Torque figures typically in the range of 330-340 Nm (243-251 lb-ft) available at low RPMs, providing strong pulling power for a vehicle of its size.
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI) with turbocharging and intercooling.
Engine Code
Engine Code:
Likely XDi270, derived from the Mercedes-Benz OM612.9 series.
Horsepower
Horsepower:
Approximately 163-170 PS (161-168 hp).
Torque
Torque:
Approximately 330-340 Nm (243-251 lb-ft).
Fuel Type
Fuel Type:
Diesel
🔧 Transmission
Standard
Standard:
Likely a 5-speed manual transmission as standard on some trims, with a 5-speed Mercedes-Benz sourced automatic transmission being a popular option.
Optional
Optional:
5-speed Automatic Transmission (e.g., Mercedes-Benz 722.6 family or equivalent).
Features
Features:
The automatic transmission often includes a 'Winter Mode' or 'Power Mode' for different driving conditions. All-wheel drive (AWD) was also an option, typically with a transfer case managed electronically or manually.
📐 Dimensions
Exterior
Exterior Dimensions:
Approx. Length: 4925 mm, Width: 1915 mm, Height: 1755 mm (exact dimensions may vary slightly by market and specification).
Interior
Interior Dimensions:
Designed to seat up to 7 or 8 occupants across three rows, offering generous legroom and headroom, especially in the first two rows.
Cargo
Cargo Capacity:
Significant cargo space, expandable by folding or removing the rear seats. Exact capacity varies based on seating configuration.
Weights
Gross Vehicle Weight Rating:
Typically in the range of 2500-2800 kg (GVWR).
Wheelbase
Wheelbase:
Approx. 2760 mm.
Track Width Front
Track Width Front:
Approx. 1570 mm.
Track Width Rear
Track Width Rear:
Approx. 1570 mm.
Ground Clearance
Ground Clearance:
Approximately 194 mm, offering reasonable clearance for varied terrain.
🛡️ Safety Features
Ratings
Safety Ratings:
While specific crash test ratings for the 2007 Rodius might vary by region, SsangYong vehicles of this era generally focused on meeting primary safety standards. Independent ratings (e.g., Euro NCAP) may be limited for this specific model year.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), and potentially Electronic Stability Program (ESP) on higher trims. All-wheel drive also contributes to active safety.
Traction Control System:
May be included as part of the ESP system, assisting in maintaining grip during acceleration.
Passive Features
Passive Features:
Front airbags for driver and passenger, side airbags (optional or standard depending on trim), three-point seatbelts with pre-tensioners for front occupants, and ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a basic AM/FM/CD audio system. Higher trims might have offered an upgraded audio system, potentially with CD changer, and basic navigation capabilities.
Driver Assistance
Driver Assistance:
ABS, EBD, and optional ESP were the primary electronic driver assistance systems. Parking sensors might have been available as an option.
Connectivity
Connectivity:
Limited connectivity options compared to modern vehicles. May have included an auxiliary input for audio devices on later iterations or higher trims.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals for oil changes: 7,500-10,000 miles (12,000-15,000 km) or 12 months. Other service items like fuel filter, air filter, and coolant should be checked/replaced at intervals specified in the manual, often around 20,000-40,000 miles. Timing belt (if applicable, check specific engine) typically around 60,000-90,000 miles.
Transmission Fluid Change Automatic:
Recommended every 40,000-60,000 miles (60,000-90,000 km) or as per manual, especially under severe operating conditions.
Brake Fluid Change:
Typically recommended every 2-3 years or 30,000 miles (48,000 km) due to moisture absorption.
Fluid Specifications
Engine Oil Specification:
Likely API CI-4 or higher specification synthetic diesel engine oil, viscosity grade 5W-30 or 10W-40, depending on climate. Refer to the manual for precise MB-Approval (e.g., MB-Approval 228.3 or 228.5).
Coolant Specification:
Ethylene glycol-based coolant, typically a long-life OAT (Organic Acid Technology) type, often requiring MB-Approval 325.0 or 325.5 or equivalent.
Transmission Fluid Automatic:
Dexron III/VI compatible or specific Mercedes-Benz MB 236.10/236.12/236.14 specification ATF, depending on the exact transmission model.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Gear Oil Manual Transmission:
GL-4 or GL-5 specification manual transmission fluid (e.g., SAE 75W-90).
Gear Oil Differential:
GL-5 specification gear oil for front and rear differentials (e.g., SAE 75W-90 or 80W-90).
Power Steering Fluid:
Likely Dexron III/VI compatible ATF or a specific power steering fluid approved by SsangYong.
Known Issues
Known Issues:
Common issues reported for SsangYong vehicles of this era can include potential turbocharger wear, EGR valve issues, glow plug system faults in diesel engines, and occasional electrical gremlins. Body rust can also be a concern in certain climates if not properly maintained. The manual will detail specific checks and fixes for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
SsangYong Motor Company, a South Korean manufacturer, has a history dating back to 1954. It has been known for producing SUVs and commercial vehicles, often utilizing Mercedes-Benz technology and powertrains due to past collaborations.
Model Evolution
Model Evolution:
The Rodius was first introduced in 2004, designed as a successor to the Rexton's MPV derivative. It aimed to blend the practicality of an MPV with the ruggedness of an SUV, featuring body-on-frame construction for durability. The 2007 model represents an early iteration of this design.
Design Philosophy:
The Rodius's distinctive, somewhat controversial styling was intended to maximize interior space and aerodynamic efficiency within its segment. Its robust platform also allowed for potential off-road or towing capabilities.
Production
Production Locations:
Primarily produced at SsangYong's Pyeongtaek plant in South Korea. It was also sold in various international markets under different names.
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