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2007 Suzuki Grand Vitara JB416 JB420 JB627 JB419 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2007 Codes Chassis Codes: JB416, JB420, JB627, JB419 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: DIY enthusiasts, independent repair shops, Suzuki owners seeking detailed maintenance and repair information. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue Sport), Mitsubishi Outlander, Ford Escape. Key Features Vehicle Platform: Body-on-frame construction (earlier generations) transitioning to unibody for improved ride comfort and handling in this generation. Drivetrain Options: Available in 2WD (rear-wheel drive) and 4WD (part-time or full-time, depending on engine and trim). Brand Philosophy: Suzuki's reputation for building reliable, capable, and often more affordable vehicles compared to some competitors. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control system (ECM/ECU), emissions control. Transmission Systems: Manual transmission (M15, M16), automatic transmission (Aisin AW TR-60SN for 2.7L, Jatco JF403E for 2.0L), transfer case, driveline, axles, CV joints, differentials. Chassis Systems: Suspension (front strut, rear multi-link), steering system (power steering, steering column), brakes (ABS, EBD, brake boosters, calipers, rotors, pads, lines), wheels, tires. Electrical Systems: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), instrument cluster, power windows, power locks, mirrors. Body Systems: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, seals, noise insulation. HVAC Systems: Air conditioning, heating, ventilation, blower motor, refrigerant system, controls. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, tire rotation, battery maintenance, air filter replacement. Repair Procedures: Engine component replacement (e.g., water pump, alternator, starter), transmission overhaul and repair, brake system repair, suspension component replacement, electrical component diagnosis and replacement, HVAC system servicing. Troubleshooting Guides: Diagnostic trouble codes (DTCs) explanation and troubleshooting, common drivability issues, electrical system faults, performance problems. Diagnostic Procedures: OBD-II scanning and interpretation, live data analysis, component testing (voltage, resistance, continuity), pressure testing, leak detection. Technical Depth Diagnostic Depth: Comprehensive diagnostics for all major systems, including specific fault finding trees and pinpoint tests. Repair Depth: Detailed step-by-step repair procedures with torque specifications, special tool requirements, and diagrams for full component disassembly and reassembly. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Jb416: 1.6L (1586cc) M16A I4 Engine 2 Jb420: 2.0L (1995cc) J20A I4 Engine 3 Jb419: 1.9L (1870cc) F9Q Turbo Diesel I4 (primarily for European markets) Engine 4 Jb627: 2.7L (2736cc) H27A V6 Performance Horsepower 1.6L: Approx. 103-105 hp @ 5800-6000 rpm Torque 1.6L: Approx. 100-103 lb-ft @ 4000-4500 rpm Horsepower 2.0L: Approx. 138-140 hp @ 6000 rpm Torque 2.0L: Approx. 133-136 lb-ft @ 4000-4500 rpm Horsepower 2.7L V6: Approx. 185 hp @ 6000 rpm Torque 2.7L V6: Approx. 191 lb-ft @ 4500 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating: 87 or higher recommended) Emission Control: Catalytic converter, oxygen sensors (O2 sensors), Evaporative Emission Control System (EVAP). 🔧 Transmission Standard Transmission 1.6L: 5-speed Manual Transmission Transmission 2.0L: 5-speed Manual Transmission (JB420M) Optional Transmission 2.0L Auto: 4-speed Automatic Transmission (Jatco JF403E) (JB420) Transmission 2.7L V6: 5-speed Automatic Transmission (Aisin AW TR-60SN) (JB627) Features Drivetrain Config: Rear-Wheel Drive (RWD) standard, available Four-Wheel Drive (4WD) with various modes (e.g., 4H, 4L depending on variant). Transfer Case: Integrated transfer case with differential lock capability on some 4WD models. 📐 Dimensions Exterior Length: Approx. 169.1 - 176.0 inches (depending on variant) Width: Approx. 68.7 - 70.9 inches Height: Approx. 66.7 - 68.1 inches Wheelbase: Approx. 103.1 inches Ground Clearance: Approx. 7.1 - 7.7 inches (depending on tires and suspension) Weights Curb Weight: Approx. 3,131 - 3,858 lbs 🛡️ Safety Features Ratings NHTSA Front Driver: Good (2007 model year specific ratings may vary slightly) NHTSA Front Passenger: Good IIHS Side Impact: Good (for models equipped with side airbags) Active Features Traction Control: Standard on most models, Advanced Traction Control System (ATCS) on some 4WD variants. Electronic Stability Control: Available on higher trims, often integrated with ABS and Traction Control. Antilock Brakes: Standard Anti-lock Braking System (ABS) Electronic Brakeforce Distribution: Standard Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Front airbags (driver and passenger), optional side-impact airbags and curtain airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters for front seats, 3-point seatbelts for rear seats. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player, MP3 capability. Available upgraded audio systems with subwoofer. Navigation: Optional factory-installed navigation...
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Tipo: Car
Fabricante:
Sku: 286017
Coleções: ALL Suzuki

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2007 Suzuki Grand Vitara JB416 JB420 JB627 JB419 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Year:
2007
Codes
Chassis Codes:
JB416, JB420, JB627, JB419
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
DIY enthusiasts, independent repair shops, Suzuki owners seeking detailed maintenance and repair information.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue Sport), Mitsubishi Outlander, Ford Escape.
Key Features
Vehicle Platform:
Body-on-frame construction (earlier generations) transitioning to unibody for improved ride comfort and handling in this generation.
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD (part-time or full-time, depending on engine and trim).
Brand Philosophy:
Suzuki's reputation for building reliable, capable, and often more affordable vehicles compared to some competitors.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control system (ECM/ECU), emissions control.
Transmission Systems:
Manual transmission (M15, M16), automatic transmission (Aisin AW TR-60SN for 2.7L, Jatco JF403E for 2.0L), transfer case, driveline, axles, CV joints, differentials.
Chassis Systems:
Suspension (front strut, rear multi-link), steering system (power steering, steering column), brakes (ABS, EBD, brake boosters, calipers, rotors, pads, lines), wheels, tires.
Electrical Systems:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), instrument cluster, power windows, power locks, mirrors.
Body Systems:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, seals, noise insulation.
HVAC Systems:
Air conditioning, heating, ventilation, blower motor, refrigerant system, controls.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, tire rotation, battery maintenance, air filter replacement.
Repair Procedures:
Engine component replacement (e.g., water pump, alternator, starter), transmission overhaul and repair, brake system repair, suspension component replacement, electrical component diagnosis and replacement, HVAC system servicing.
Troubleshooting Guides:
Diagnostic trouble codes (DTCs) explanation and troubleshooting, common drivability issues, electrical system faults, performance problems.
Diagnostic Procedures:
OBD-II scanning and interpretation, live data analysis, component testing (voltage, resistance, continuity), pressure testing, leak detection.
Technical Depth
Diagnostic Depth:
Comprehensive diagnostics for all major systems, including specific fault finding trees and pinpoint tests.
Repair Depth:
Detailed step-by-step repair procedures with torque specifications, special tool requirements, and diagrams for full component disassembly and reassembly.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Jb416:
1.6L (1586cc) M16A I4
Engine 2 Jb420:
2.0L (1995cc) J20A I4
Engine 3 Jb419:
1.9L (1870cc) F9Q Turbo Diesel I4 (primarily for European markets)
Engine 4 Jb627:
2.7L (2736cc) H27A V6
Performance
Horsepower 1.6L:
Approx. 103-105 hp @ 5800-6000 rpm
Torque 1.6L:
Approx. 100-103 lb-ft @ 4000-4500 rpm
Horsepower 2.0L:
Approx. 138-140 hp @ 6000 rpm
Torque 2.0L:
Approx. 133-136 lb-ft @ 4000-4500 rpm
Horsepower 2.7L V6:
Approx. 185 hp @ 6000 rpm
Torque 2.7L V6:
Approx. 191 lb-ft @ 4500 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane Rating: 87 or higher recommended)
Emission Control:
Catalytic converter, oxygen sensors (O2 sensors), Evaporative Emission Control System (EVAP).
🔧 Transmission
Standard
Transmission 1.6L:
5-speed Manual Transmission
Transmission 2.0L:
5-speed Manual Transmission (JB420M)
Optional
Transmission 2.0L Auto:
4-speed Automatic Transmission (Jatco JF403E) (JB420)
Transmission 2.7L V6:
5-speed Automatic Transmission (Aisin AW TR-60SN) (JB627)
Features
Drivetrain Config:
Rear-Wheel Drive (RWD) standard, available Four-Wheel Drive (4WD) with various modes (e.g., 4H, 4L depending on variant).
Transfer Case:
Integrated transfer case with differential lock capability on some 4WD models.
📐 Dimensions
Exterior
Length:
Approx. 169.1 - 176.0 inches (depending on variant)
Width:
Approx. 68.7 - 70.9 inches
Height:
Approx. 66.7 - 68.1 inches
Wheelbase:
Approx. 103.1 inches
Ground Clearance:
Approx. 7.1 - 7.7 inches (depending on tires and suspension)
Weights
Curb Weight:
Approx. 3,131 - 3,858 lbs
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good (2007 model year specific ratings may vary slightly)
NHTSA Front Passenger:
Good
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Traction Control:
Standard on most models, Advanced Traction Control System (ATCS) on some 4WD variants.
Electronic Stability Control:
Available on higher trims, often integrated with ABS and Traction Control.
Antilock Brakes:
Standard Anti-lock Braking System (ABS)
Electronic Brakeforce Distribution:
Standard Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side-impact airbags and curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats, 3-point seatbelts for rear seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player, MP3 capability. Available upgraded audio systems with subwoofer.
Navigation:
Optional factory-installed navigation system on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control system.
Keyless Entry:
Available keyless entry system with remote.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), using synthetic oil. Check manual for specific engine/oil recommendations.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Spark Plug Replacement:
Iridium spark plugs typically every 100,000 miles. Check manual for specific type and gap.
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 0W-20 or 5W-30 (check owner's manual for specific engine and climate conditions).
Engine Oil Capacity:
Approx. 4.2 - 4.7 US quarts (with filter) for 1.6L/2.0L, approx. 5.5 US quarts for 2.7L V6. Consult manual.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Auto:
Dexron III/VI compatible ATF (Automatic Transmission Fluid) for Jatco JF403E; JWS 3309 or equivalent for Aisin TR-60SN. Check manual.
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent Asian blue or green long-life coolant).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Misfires:
Potential ignition coil issues, spark plug wear, or fuel injector clogging on the 1.6L and 2.0L engines. Also carbon buildup in the intake manifold.
Automatic Transmission Hesitation:
Occasional harsh shifts or hesitation can occur, often related to valve body issues or fluid degradation in the Jatco JF403E and Aisin TR-60SN.
Suspension Noise:
Worn bushings, ball joints, or strut mounts can lead to clunking or rattling noises over bumps.
HVAC Blower Motor:
Blower motor failures are not uncommon, leading to loss of heating and cooling.
Rust And Corrosion:
As with many vehicles of this era, frame, body panels, and brake lines can be susceptible to rust in regions with heavy road salt use. The manual will detail corrosion prevention and treatment.
📚 Vehicle History
Brand Heritage
Suzuki Off Road:
Suzuki's long history in producing capable off-road vehicles, starting with the LJ series and the iconic Samurai and Sidekick/Vitara lineage.
Model Evolution
Generation Name:
Second Generation Grand Vitara (also known as the JB series).
Platform Change:
Transition from body-on-frame to unibody construction for this generation, aiming for improved on-road manners while retaining some off-road capability.
Production
Production Years:
2005-2015 (for the second generation)
Manufacturing Locations:
Primarily Japan, with assembly plants in other regions for various markets.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Grand Vitara was a popular choice in the compact SUV segment, often praised for its value and available 4WD capability, making it a capable light off-roader.
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