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2008 Mercedes-Benz ML550 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML550 Model Code: W164 Model Year: 2008 Codes Engine Code: M273 (5.5L V8) Chassis Code: W164 👋 Introduction Market Position Vehicle Segment: Luxury Mid-size SUV (W164 ML-Class) Target Audience: Owners seeking detailed DIY repair information, independent repair shops Competitive Analysis Competitors 2008: BMW X5, Audi Q7, Lexus RX Key Features Vehicle Highlights: Powerful V8 engine, comfortable ride, advanced safety features, luxurious interior Manual Advantage: Official, factory-level diagnostic and repair data, crucial for accurate maintenance and troubleshooting of complex Mercedes-Benz systems. 📋 Manual Details Coverage Areas Primary Coverage: 2008 Mercedes-Benz ML550 (W164 Chassis) Engine Coverage: 5.5L V8 (M273.961) Transmission Coverage: 7-speed Automatic (7G-TRONIC) Page Count Estimated Pages: 3000+ Manual Type Type: Official Factory Service and Repair Manual Software Language Language: English Format Format: Software (Digital Download/CD-ROM) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, ignition, cooling, lubrication, exhaust systems Drivetrain: Automatic transmission (7G-TRONIC), transfer case, driveshafts, differentials, axles Suspension Steering: Front and rear suspension, steering system, power steering Brakes: Brake system components, ABS, ESP, brake diagnostics and repair Electrical Electronics: Battery, charging system, starting system, lighting, instrument cluster, body control modules, CAN bus communication Body Chassis: Body panels, doors, glass, interior trim, HVAC system, chassis components Comfort Convenience: Power windows, seats, mirrors, sunroof, keyless entry, climate control Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, tune-ups Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit diagrams, component testing Repair Replacement: Detailed step-by-step repair procedures for all major vehicle systems, including engine, transmission, brakes, suspension, electrical, and body components Special Tools: Identification and usage of specialized Mercedes-Benz tools required for specific repairs Specifications Tolerances: Torque specifications, clearances, alignment data, and other critical tolerances Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Capability: Advanced, including wiring diagrams and component testing procedures 📊 Manual Specifications File Format Digital Format: Searchable PDF or proprietary diagnostic software platform Print Quality Resolution: High-resolution, suitable for printing individual pages Binding Type Physical Binding: N/A (Software Format) Paper Type Physical Paper: N/A (Software Format) ⚙️ Engine Specifications Primary Engine Engine Type: V8, Naturally Aspirated Displacement: 5.5 Liters (5461 cc) Bore X Stroke: 98.0 mm x 90.5 mm Compression Ratio: 10.7:1 Valve Train: DOHC, 4 valves per cylinder, Variable Valve Timing (VVT) Performance Horsepower: 382 hp @ 6000 rpm Torque: 391 lb-ft @ 2800-4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection Fuel Type: Premium Unleaded (91 octane or higher recommended) Emissions Standard: EPA Tier 2 Bin 5 / CARB LEV II 🔧 Transmission Standard Type: 7-speed Automatic with Tiptronic and Steering Wheel Shift Paddles Transmission Code: 7G-TRONIC (722.9) Optional Optional Transmission: N/A for ML550 Features Drive Type: All-Wheel Drive (4MATIC) Gear Ratios: 4.377 / 2.859 / 1.927 / 1.570 / 1.157 / 1.000 / 0.728 (Reverse: 3.416) Transmission Fluid Spec: MB 236.14 (or equivalent) 📐 Dimensions Exterior Length: 188.5 inches (4788 mm) Width: 75.2 inches (1910 mm) Height: 70.2 inches (1783 mm) Wheelbase: 114.7 inches (2915 mm) Ground Clearance: 8.0 inches (203 mm) (approx.) Weights Curb Weight: 4,707 lbs (2135 kg) Gross Vehicle Weight Rating: 6,283 lbs (2850 kg) Cargo Cargo Volume Seats Up: 39.5 cu ft (1118 L) Cargo Volume Seats Down: 77.2 cu ft (2187 L) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star NHTSA Side Impact: 5-Star IIHS Front Crashworthiness: Good IIHS Side Crashworthiness: Good IIHS Roof Strength: Good Active Features Stability Control: Electronic Stability Program (ESP) Traction Control: All-Season Traction Control (4ETS) Brake Assist: Brake Assist System (BAS) ABS: Anti-lock Braking System (ABS) Passive Features Airbags: Dual front airbags, front side-impact airbags, front and rear side curtain airbags Seatbelts: 3-point inertia-reel seat belts with pretensioners and belt-force limiters Child Seats: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Head Unit: COMAND (Cockpit Management and Navigation System) Audio System: Bose® surround sound system (optional) Navigation: HDD-based navigation system Driver Assistance Parking Aid: PARKTRONIC (front and rear parking sensors) Adaptive Cruise Control: DISTRONIC (optional) Blind Spot Monitoring: Optional (part of Driving Assistance Package) Connectivity Bluetooth: Bluetooth® interface for hands-free calling Auxiliary Input: Standard auxiliary audio input 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 12 months (depending on driving conditions, refer to manual for specific 'Service A' or 'Service B' indicators) Transmission Fluid Service: Recommended at 40,000-60,000 miles, consult manual for specific recommendations based on operating conditions. Engine Air Filter: Inspect every 20,000 miles, replace as needed or at 40,000 miles. Cabin Air Filter: Inspect every 10,000 miles, replace annually or as needed. Fluid Specifications Engine Oil: SAE 5W-40 Synthetic (Meets MB 229.5 specification) Coolant: MB 325.0 Antifreeze/Coolant (Blue) Brake Fluid: DOT 4 Plus (Meets MB 331.0 specification) Known Issues Air Suspension Problems: Leaking air springs, compressor failures (if equipped with optional AIRMATIC) Ignition Coil Failures: Can...
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2008 Mercedes-Benz ML550 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
ML550
Model Code:
W164
Model Year:
2008
Codes
Engine Code:
M273 (5.5L V8)
Chassis Code:
W164
👋 Introduction
Market Position
Vehicle Segment:
Luxury Mid-size SUV (W164 ML-Class)
Target Audience:
Owners seeking detailed DIY repair information, independent repair shops
Competitive Analysis
Competitors 2008:
BMW X5, Audi Q7, Lexus RX
Key Features
Vehicle Highlights:
Powerful V8 engine, comfortable ride, advanced safety features, luxurious interior
Manual Advantage:
Official, factory-level diagnostic and repair data, crucial for accurate maintenance and troubleshooting of complex Mercedes-Benz systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
2008 Mercedes-Benz ML550 (W164 Chassis)
Engine Coverage:
5.5L V8 (M273.961)
Transmission Coverage:
7-speed Automatic (7G-TRONIC)
Page Count
Estimated Pages:
3000+
Manual Type
Type:
Official Factory Service and Repair Manual Software
Language
Language:
English
Format
Format:
Software (Digital Download/CD-ROM)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel, ignition, cooling, lubrication, exhaust systems
Drivetrain:
Automatic transmission (7G-TRONIC), transfer case, driveshafts, differentials, axles
Suspension Steering:
Front and rear suspension, steering system, power steering
Brakes:
Brake system components, ABS, ESP, brake diagnostics and repair
Electrical Electronics:
Battery, charging system, starting system, lighting, instrument cluster, body control modules, CAN bus communication
Body Chassis:
Body panels, doors, glass, interior trim, HVAC system, chassis components
Comfort Convenience:
Power windows, seats, mirrors, sunroof, keyless entry, climate control
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, tune-ups
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit diagrams, component testing
Repair Replacement:
Detailed step-by-step repair procedures for all major vehicle systems, including engine, transmission, brakes, suspension, electrical, and body components
Special Tools:
Identification and usage of specialized Mercedes-Benz tools required for specific repairs
Specifications Tolerances:
Torque specifications, clearances, alignment data, and other critical tolerances
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Capability:
Advanced, including wiring diagrams and component testing procedures
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF or proprietary diagnostic software platform
Print Quality
Resolution:
High-resolution, suitable for printing individual pages
Binding Type
Physical Binding:
N/A (Software Format)
Paper Type
Physical Paper:
N/A (Software Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, Naturally Aspirated
Displacement:
5.5 Liters (5461 cc)
Bore X Stroke:
98.0 mm x 90.5 mm
Compression Ratio:
10.7:1
Valve Train:
DOHC, 4 valves per cylinder, Variable Valve Timing (VVT)
Performance
Horsepower:
382 hp @ 6000 rpm
Torque:
391 lb-ft @ 2800-4800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Emissions Standard:
EPA Tier 2 Bin 5 / CARB LEV II
🔧 Transmission
Standard
Type:
7-speed Automatic with Tiptronic and Steering Wheel Shift Paddles
Transmission Code:
7G-TRONIC (722.9)
Optional
Optional Transmission:
N/A for ML550
Features
Drive Type:
All-Wheel Drive (4MATIC)
Gear Ratios:
4.377 / 2.859 / 1.927 / 1.570 / 1.157 / 1.000 / 0.728 (Reverse: 3.416)
Transmission Fluid Spec:
MB 236.14 (or equivalent)
📐 Dimensions
Exterior
Length:
188.5 inches (4788 mm)
Width:
75.2 inches (1910 mm)
Height:
70.2 inches (1783 mm)
Wheelbase:
114.7 inches (2915 mm)
Ground Clearance:
8.0 inches (203 mm) (approx.)
Weights
Curb Weight:
4,707 lbs (2135 kg)
Gross Vehicle Weight Rating:
6,283 lbs (2850 kg)
Cargo
Cargo Volume Seats Up:
39.5 cu ft (1118 L)
Cargo Volume Seats Down:
77.2 cu ft (2187 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
IIHS Front Crashworthiness:
Good
IIHS Side Crashworthiness:
Good
IIHS Roof Strength:
Good
Active Features
Stability Control:
Electronic Stability Program (ESP)
Traction Control:
All-Season Traction Control (4ETS)
Brake Assist:
Brake Assist System (BAS)
ABS:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Dual front airbags, front side-impact airbags, front and rear side curtain airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners and belt-force limiters
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Head Unit:
COMAND (Cockpit Management and Navigation System)
Audio System:
Bose® surround sound system (optional)
Navigation:
HDD-based navigation system
Driver Assistance
Parking Aid:
PARKTRONIC (front and rear parking sensors)
Adaptive Cruise Control:
DISTRONIC (optional)
Blind Spot Monitoring:
Optional (part of Driving Assistance Package)
Connectivity
Bluetooth:
Bluetooth® interface for hands-free calling
Auxiliary Input:
Standard auxiliary audio input
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months (depending on driving conditions, refer to manual for specific 'Service A' or 'Service B' indicators)
Transmission Fluid Service:
Recommended at 40,000-60,000 miles, consult manual for specific recommendations based on operating conditions.
Engine Air Filter:
Inspect every 20,000 miles, replace as needed or at 40,000 miles.
Cabin Air Filter:
Inspect every 10,000 miles, replace annually or as needed.
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic (Meets MB 229.5 specification)
Coolant:
MB 325.0 Antifreeze/Coolant (Blue)
Brake Fluid:
DOT 4 Plus (Meets MB 331.0 specification)
Known Issues
Air Suspension Problems:
Leaking air springs, compressor failures (if equipped with optional AIRMATIC)
Ignition Coil Failures:
Can lead to misfires and rough running.
Oil Cooler Leaks:
Leaking seals can cause coolant loss and oil contamination.
Transfer Case Actuator:
Potential for failure, leading to AWD system issues.
7G-Tronic Transmission:
Conductor plate issues or mechatronic unit failures can occur.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Pioneer in automotive engineering, known for luxury, safety, and innovation since the late 19th century.
Model Evolution
W164 Introduction:
The W164 generation of the M-Class was introduced for the 2006 model year, replacing the W163. The ML550, with the larger V8, debuted for the 2008 model year, offering increased performance.
W164 Platform:
Unibody construction, shared platform with the R-Class and GL-Class.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick Year:
The W164 ML-Class often received high safety marks, contributing to the model line's reputation.
Car And Driver 2008 Comparison:
Frequently cited in comparative reviews for its blend of luxury, power, and utility.
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