Carrinho
😊 Product added to cart successfully   Product removed to cart successfully
Seu carrinho de compras está vazio!
Voltar à loja
1 de 2

Download 2008 Polaris Sportsman/Touring 500 Repair Manual PDF

Preço normal
$133.00
Preço promocional
$133.00
Preço normal
🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 / Sportsman Touring 500 Model Variants Covered: Sportsman 500, Sportsman 500 EFI, Sportsman X2 500 EFI, Sportsman Touring 500 EFI Model Year: 2008 Codes Chassis Code: A08SN50AG, A08SN50AJ, A08SN50AW, A08SN50AX, A08SN50AZ, A08SN50AS, A08SN50AT, A08SN50AP, A08SN50AL, A08ST50AK, A08ST50AL, A08ST50AJ, A08ST50AG, A08ST50AW, A08ST50AP, A08ST50AT, A08ST50AS 👋 Introduction Market Position Target Audience: Primarily professional technicians, but also suitable for experienced DIY mechanics and ATV owners with basic mechanical and electrical knowledge. Competitive Analysis Value Proposition: Provides factory-level knowledge and step-by-step guidance to enable owners to confidently perform maintenance and repairs, saving time and money on professional servicing. Key Features Instant Access: Available as an instant download for immediate use upon purchase. Completeness: Covers all aspects of repair, from routine maintenance to complete engine overhauls. User Friendliness: Designed to teach users what factory-trained technicians know, with clear procedures and visual aids. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and maintenance for all covered 2008 Polaris Sportsman and Sportsman Touring 500 models. Page Count Estimated Pages: Likely 300-500 pages (typical for a comprehensive ATV repair manual, specific count not provided in product info). Manual Type Type: Repair Manual / Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine removal, disassembly, assembly, inspection, and reassembly, including piston, rings, cylinder, crankshaft, connecting rods, valves, camshaft, timing, lubrication system, and cooling system. Fuel System: Fuel delivery system (pump, filter, lines), carburetor (on non-EFI models) or fuel injection system (EFI models), throttle body, injectors, and fuel tank servicing. Drivetrain: Primary drive clutch, secondary clutch, drive belt inspection and replacement, final drive, driveshafts, universal joints, and differential maintenance. Transmission: Polaris Variable Transmission (PVT) system, including clutch calibration, belt wear, and pulley servicing. Electrical System: Ignition system, starting system (starter motor, solenoid), charging system (stator, regulator/rectifier), battery, lighting system (headlights, taillights, brake lights), and accessory wiring. Brakes: Brake system diagnosis, hydraulic system, brake pads, rotors, calipers, brake lines, master cylinders, and bleeding procedures. Suspension: Front and rear suspension components, shock absorbers, control arms, bushings, ball joints, and steering linkage. Steering: Steering system components, handlebars, steering shaft, tie rods, and wheel alignment adjustments. Bodywork And Chassis: Frame inspection, body panel removal and installation, fenders, racks, seat, and storage compartments. Cooling System: Radiator, cooling fan, coolant hoses, thermostat, and coolant specifications and procedures. Exhaust System: Exhaust pipe, muffler, and heat shields. Lubrication System: Oil pump, oil filter, oil lines, and oil specifications. Procedures Included Maintenance: Regular maintenance schedules, oil changes, filter replacements, lubrication points, and pre-ride inspections. Troubleshooting: Advanced troubleshooting guide for diagnosing and resolving common and complex issues across all vehicle systems. Repair: Step-by-step repair procedures for component disassembly, cleaning, inspection, repair, and reassembly. Installation: Procedures for installing new or replacement parts. Diagnosis: Diagnostic procedures for electrical, mechanical, and fuel system issues. Technical Depth Depth: Comprehensive, ranging from basic maintenance to complete engine overhauls and advanced diagnostics, suitable for both DIY mechanics and professional technicians. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, ensuring clarity of text, illustrations, diagrams, and photographs. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Searchability Text Search: Searchable text allows for quick access to specific information. Illustrations Content: Includes necessary illustrations, diagrams, and specifications for guided repair procedures. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Single Cylinder Displacement: 499 cc (30.45 cu. in.) Bore X Stroke: 92 mm x 76 mm (3.62 in. x 3.00 in.) Performance Horsepower: Approximately 32 hp @ 6500 RPM (typical for this engine, exact figure may vary slightly). Torque: Approximately 30 lb-ft @ 5000 RPM (typical for this engine, exact figure may vary slightly). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for Sportsman 500 EFI, Sportsman X2 500 EFI, and Sportsman Touring 500 EFI. Carburetor for non-EFI Sportsman 500 models (specific carburetor model to be detailed in manual). Fuel Type: Unleaded gasoline (91 octane or higher recommended). Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 10W-40 Synthetic ATV/Motorcycle Oil (e.g., Polaris PS-4 Full Synthetic). Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Type: Polaris Variable Transmission (PVT) Automatic with Engine Braking. Features Drive Modes: High, Low, Neutral, Reverse, Park. Drive Belt: Internal belt drive system for primary and secondary clutches. Belt maintenance and replacement procedures covered. Fluid Specifications Pvtlubricant: Polaris PVT Fluid or equivalent for specific PVT models (check manual for exact specification if applicable). 📐 Dimensions Exterior Length: Varies by model (e.g., Sportsman 500 approx. 83 in., Sportsman Touring 500 approx. 85.5 in.). Specific dimensions detailed in manual. Width: Varies by model (e.g., approx. 46 in.). Specific dimensions detailed in manual. Height: Varies by model (e.g., approx. 49 in.). Specific dimensions detailed in manual. Weights Dry Weight: Varies by model (e.g., approx....
22 people are viewing this right now
Tipo: Atv/utv
Fabricante:
Sku: 51556
Coleções: ALL ATV Powersports

DisponibilidadeEm estoque

Download 2008 Polaris Sportsman/Touring 500 Repair Manual PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 / Sportsman Touring 500
Model Variants Covered:
Sportsman 500, Sportsman 500 EFI, Sportsman X2 500 EFI, Sportsman Touring 500 EFI
Model Year:
2008
Codes
Chassis Code:
A08SN50AG, A08SN50AJ, A08SN50AW, A08SN50AX, A08SN50AZ, A08SN50AS, A08SN50AT, A08SN50AP, A08SN50AL, A08ST50AK, A08ST50AL, A08ST50AJ, A08ST50AG, A08ST50AW, A08ST50AP, A08ST50AT, A08ST50AS
👋 Introduction
Market Position
Target Audience:
Primarily professional technicians, but also suitable for experienced DIY mechanics and ATV owners with basic mechanical and electrical knowledge.
Competitive Analysis
Value Proposition:
Provides factory-level knowledge and step-by-step guidance to enable owners to confidently perform maintenance and repairs, saving time and money on professional servicing.
Key Features
Instant Access:
Available as an instant download for immediate use upon purchase.
Completeness:
Covers all aspects of repair, from routine maintenance to complete engine overhauls.
User Friendliness:
Designed to teach users what factory-trained technicians know, with clear procedures and visual aids.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and maintenance for all covered 2008 Polaris Sportsman and Sportsman Touring 500 models.
Page Count
Estimated Pages:
Likely 300-500 pages (typical for a comprehensive ATV repair manual, specific count not provided in product info).
Manual Type
Type:
Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine removal, disassembly, assembly, inspection, and reassembly, including piston, rings, cylinder, crankshaft, connecting rods, valves, camshaft, timing, lubrication system, and cooling system.
Fuel System:
Fuel delivery system (pump, filter, lines), carburetor (on non-EFI models) or fuel injection system (EFI models), throttle body, injectors, and fuel tank servicing.
Drivetrain:
Primary drive clutch, secondary clutch, drive belt inspection and replacement, final drive, driveshafts, universal joints, and differential maintenance.
Transmission:
Polaris Variable Transmission (PVT) system, including clutch calibration, belt wear, and pulley servicing.
Electrical System:
Ignition system, starting system (starter motor, solenoid), charging system (stator, regulator/rectifier), battery, lighting system (headlights, taillights, brake lights), and accessory wiring.
Brakes:
Brake system diagnosis, hydraulic system, brake pads, rotors, calipers, brake lines, master cylinders, and bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, control arms, bushings, ball joints, and steering linkage.
Steering:
Steering system components, handlebars, steering shaft, tie rods, and wheel alignment adjustments.
Bodywork And Chassis:
Frame inspection, body panel removal and installation, fenders, racks, seat, and storage compartments.
Cooling System:
Radiator, cooling fan, coolant hoses, thermostat, and coolant specifications and procedures.
Exhaust System:
Exhaust pipe, muffler, and heat shields.
Lubrication System:
Oil pump, oil filter, oil lines, and oil specifications.
Procedures Included
Maintenance:
Regular maintenance schedules, oil changes, filter replacements, lubrication points, and pre-ride inspections.
Troubleshooting:
Advanced troubleshooting guide for diagnosing and resolving common and complex issues across all vehicle systems.
Repair:
Step-by-step repair procedures for component disassembly, cleaning, inspection, repair, and reassembly.
Installation:
Procedures for installing new or replacement parts.
Diagnosis:
Diagnostic procedures for electrical, mechanical, and fuel system issues.
Technical Depth
Depth:
Comprehensive, ranging from basic maintenance to complete engine overhauls and advanced diagnostics, suitable for both DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, ensuring clarity of text, illustrations, diagrams, and photographs.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Searchability
Text Search:
Searchable text allows for quick access to specific information.
Illustrations
Content:
Includes necessary illustrations, diagrams, and specifications for guided repair procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Single Cylinder
Displacement:
499 cc (30.45 cu. in.)
Bore X Stroke:
92 mm x 76 mm (3.62 in. x 3.00 in.)
Performance
Horsepower:
Approximately 32 hp @ 6500 RPM (typical for this engine, exact figure may vary slightly).
Torque:
Approximately 30 lb-ft @ 5000 RPM (typical for this engine, exact figure may vary slightly).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for Sportsman 500 EFI, Sportsman X2 500 EFI, and Sportsman Touring 500 EFI. Carburetor for non-EFI Sportsman 500 models (specific carburetor model to be detailed in manual).
Fuel Type:
Unleaded gasoline (91 octane or higher recommended).
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 10W-40 Synthetic ATV/Motorcycle Oil (e.g., Polaris PS-4 Full Synthetic).
Ignition System
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Type:
Polaris Variable Transmission (PVT) Automatic with Engine Braking.
Features
Drive Modes:
High, Low, Neutral, Reverse, Park.
Drive Belt:
Internal belt drive system for primary and secondary clutches. Belt maintenance and replacement procedures covered.
Fluid Specifications
Pvtlubricant:
Polaris PVT Fluid or equivalent for specific PVT models (check manual for exact specification if applicable).
📐 Dimensions
Exterior
Length:
Varies by model (e.g., Sportsman 500 approx. 83 in., Sportsman Touring 500 approx. 85.5 in.). Specific dimensions detailed in manual.
Width:
Varies by model (e.g., approx. 46 in.). Specific dimensions detailed in manual.
Height:
Varies by model (e.g., approx. 49 in.). Specific dimensions detailed in manual.
Weights
Dry Weight:
Varies by model (e.g., approx. 600-660 lbs). Specific weights detailed in manual.
Ground Clearance:
Varies by model (e.g., approx. 11.5 in.). Specific ground clearance detailed in manual.
Towing Capacity:
1500 lbs (680 kg)
Tongue Weight:
150 lbs (68 kg)
Cargo
Rack Capacity Front:
Varies by model (e.g., approx. 100 lbs). Specific capacity detailed in manual.
Rack Capacity Rear:
Varies by model (e.g., approx. 200 lbs). Specific capacity detailed in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (ATVs are not subject to the same crash testing standards as passenger vehicles).
Active Features
Braking:
Hydraulic disc brakes (front and rear).
Engine Braking:
Standard feature of the PVT transmission, providing downhill deceleration.
Passive Features
Lighting:
Headlights, taillight, brake light.
💡 Technology Features
Infotainment
Display:
Digital/analog instrument cluster with speedometer, odometer, trip meter, tachometer, fuel gauge, and gear indicator.
Driver Assistance
ABS:
Not applicable for this model.
Connectivity
Charging Port:
May include a 12V accessory outlet for charging devices (details specific to model variant).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (whichever comes first).
Air Filter Cleaning:
Every 25 hours or as needed in dusty conditions.
Spark Plug Replacement:
Every 100 hours or annually.
Transmission Belt Inspection:
Every 50 hours or annually.
Fluid Specifications
Engine Oil Capacity:
Approximately 2.0 quarts (1.9 liters) with filter change. (Refer to manual for exact capacity).
Coolant Type:
Polaris Premium 2-Stroke Oil or equivalent antifreeze/coolant mixture (50/50 ethylene glycol).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Problems:
Potential for drive belt wear, occasional carburetor issues (on non-EFI models), and general wear-and-tear on suspension and steering components typical of high-use ATVs. Electrical connections may require periodic inspection. (Manual provides solutions for these and more).
Tire Specifications
Front Tire Size:
Typically 25x8-12 (e.g., Carlisle 360 or similar OEM spec).
Rear Tire Size:
Typically 25x10-12 (e.g., Carlisle 360 or similar OEM spec).
Tire Pressure Front:
4 PSI
Tire Pressure Rear:
4 PSI
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc. is a leading manufacturer of powersports vehicles, including ATVs, snowmobiles, and motorcycles, known for innovation and performance.
Model Evolution
Sportsman Lineage:
The Sportsman line has a long-standing reputation for comfort, utility, and capability, evolving from earlier models to incorporate advanced features like EFI and independent rear suspension.
Production
Manufacturing Era:
2008 model year, part of the robust lineup of Polaris ATVs produced during the late 2000s.
🏆 Awards & Recognition
Recognitions
Model Awards:
Not explicitly listed in product information, but the Polaris Sportsman series is widely recognized for its class-leading features and performance in the utility ATV segment.
Sale

Unavailable

Sold Out

img01