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Kawasaki D-TRACKER X 2009 2010 2011 2012 Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: D-Tracker X Production Years Covered: 2009, 2010, 2011, 2012 👋 Introduction Market Position Motorcycle Type: Supermoto / Dual-Sport Target Audience: Riders seeking a versatile and capable machine for urban commuting, light off-road adventures, and spirited riding. Competitive Analysis Key Competitors: Yamaha WR250X, Suzuki DR-Z400SM, Honda CRF250M (depending on market availability and specific year). Key Features Design Philosophy: Combines off-road styling and suspension with street-legal components for a unique dual-purpose capability. Performance Characteristics: Nimble handling, torquey engine, and capable suspension for both on-road agility and light off-road usability. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual / Repair Manual Page Count: 558 Language: English Format: PDF (Downloadable) Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, inspection, repair, and adjustment of all engine components. Fuel System: Detailed procedures for fuel injection system, fuel pump, injectors, throttle body, and fuel tank. Transmission: Complete information on gearbox operation, removal, installation, inspection, and repair of internal components. Clutch: Procedures for clutch operation, inspection, adjustment, and replacement of clutch plates and components. Chassis: Coverage of frame, swingarm, linkages, and suspension system components. Suspension: Detailed instructions for front fork overhaul, rear shock absorber service, and adjustment procedures. Brakes: Thorough coverage of hydraulic brake systems, including front and rear calipers, master cylinders, brake lines, and bleeding procedures. Wheels And Tires: Information on wheel bearing maintenance, tire inspection, and wheel removal/installation. Electrical System: Detailed schematics, component testing, troubleshooting for ignition system, lighting, starter, battery, and charging system. Cooling System: Procedures for radiator, fan, coolant hoses, and thermostat inspection and replacement. Exhaust System: Information on exhaust pipe and muffler maintenance, inspection, and replacement. Bodywork And Fittings: Procedures for removal and installation of body panels, seat, fuel tank cover, and other exterior components. Procedures Included Maintenance: Includes detailed periodic maintenance schedules, lubrication points, and inspection procedures. Troubleshooting: Extensive troubleshooting guides for diagnosing common and complex problems across all vehicle systems. Removal And Installation: Step-by-step instructions for removing and installing all major and minor vehicle components. Disassembly And Assembly: Detailed breakdowns and reassembly procedures for engines, transmissions, and other complex assemblies. Adjustments: Precise instructions for all necessary adjustments, including valve clearance, throttle cable, clutch, and brake levers. Special Tools: Identification and usage instructions for specialized tools required for specific repair operations. Technical Depth Scope: Comprehensive, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts. Diagnostic Information: Includes diagnostic procedures and common fault codes where applicable. Pictorial Diagrams: Features detailed illustrations, exploded diagrams, and photographs to clarify procedures. Service Data: Provides essential service data, including specifications, allowable limits, and reference values. 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows, Mac, Linux OS Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable. Resolution: High resolution, suitable for clear printing and digital viewing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke single cylinder, DOHC, 4 valves Displacement: 250cc Bore X Stroke: 72.0 x 61.2 mm (Typical for this model generation) Compression Ratio: 11.7:1 (Typical for this model generation) Performance Max Power: Approx. 22-24 HP (Specific figures may vary by market and tuning) Max Torque: Approx. 18-20 Nm (Specific figures may vary by market and tuning) Fuel System Fuel Delivery: Fuel Injection (EFI) with Keihin throttle body (typically 34mm) Ignition: Digital CDI Starting System: Electric Starter 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed return Final Drive: Chain drive Optional Optional Transmissions: N/A Features Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Length: Approx. 2025 mm (Specific figures may vary slightly) Width: Approx. 800 mm (Specific figures may vary slightly) Height: Approx. 1150 mm (Specific figures may vary slightly) Wheelbase: Approx. 1420 mm (Specific figures may vary slightly) Weights Dry Weight: Approx. 122 kg (Specific figures may vary slightly) Curb Weight: Approx. 134 kg (with all necessary operating fluids and a full tank of fuel - typical) Ground Clearance: Approx. 255 mm (Specific figures may vary slightly) Seat Height: Approx. 840 mm (Specific figures may vary slightly) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily based on rider skill, adherence to traffic laws, and proper maintenance, rather than formal crash ratings like cars. This manual emphasizes safe operation. Active Features Braking System: Disc brakes front and rear for reliable stopping power. ABS was typically an option or not available on this specific generation in many markets. Lighting: Headlight, tail light, brake lights, and turn signals for visibility. Passive Features Frame Construction: Rigid frame designed for stability and handling. 💡 Technology Features Infotainment Infotainment System: N/A - This model focuses on core motorcycle functionality, typically not featuring advanced infotainment systems. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature or not widely available on the D-Tracker X...
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Kawasaki D-TRACKER X 2009 2010 2011 2012 Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
D-Tracker X
Production Years Covered:
2009, 2010, 2011, 2012
👋 Introduction
Market Position
Motorcycle Type:
Supermoto / Dual-Sport
Target Audience:
Riders seeking a versatile and capable machine for urban commuting, light off-road adventures, and spirited riding.
Competitive Analysis
Key Competitors:
Yamaha WR250X, Suzuki DR-Z400SM, Honda CRF250M (depending on market availability and specific year).
Key Features
Design Philosophy:
Combines off-road styling and suspension with street-legal components for a unique dual-purpose capability.
Performance Characteristics:
Nimble handling, torquey engine, and capable suspension for both on-road agility and light off-road usability.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Page Count:
558
Language:
English
Format:
PDF (Downloadable)
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, inspection, repair, and adjustment of all engine components.
Fuel System:
Detailed procedures for fuel injection system, fuel pump, injectors, throttle body, and fuel tank.
Transmission:
Complete information on gearbox operation, removal, installation, inspection, and repair of internal components.
Clutch:
Procedures for clutch operation, inspection, adjustment, and replacement of clutch plates and components.
Chassis:
Coverage of frame, swingarm, linkages, and suspension system components.
Suspension:
Detailed instructions for front fork overhaul, rear shock absorber service, and adjustment procedures.
Brakes:
Thorough coverage of hydraulic brake systems, including front and rear calipers, master cylinders, brake lines, and bleeding procedures.
Wheels And Tires:
Information on wheel bearing maintenance, tire inspection, and wheel removal/installation.
Electrical System:
Detailed schematics, component testing, troubleshooting for ignition system, lighting, starter, battery, and charging system.
Cooling System:
Procedures for radiator, fan, coolant hoses, and thermostat inspection and replacement.
Exhaust System:
Information on exhaust pipe and muffler maintenance, inspection, and replacement.
Bodywork And Fittings:
Procedures for removal and installation of body panels, seat, fuel tank cover, and other exterior components.
Procedures Included
Maintenance:
Includes detailed periodic maintenance schedules, lubrication points, and inspection procedures.
Troubleshooting:
Extensive troubleshooting guides for diagnosing common and complex problems across all vehicle systems.
Removal And Installation:
Step-by-step instructions for removing and installing all major and minor vehicle components.
Disassembly And Assembly:
Detailed breakdowns and reassembly procedures for engines, transmissions, and other complex assemblies.
Adjustments:
Precise instructions for all necessary adjustments, including valve clearance, throttle cable, clutch, and brake levers.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair operations.
Technical Depth
Scope:
Comprehensive, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts.
Diagnostic Information:
Includes diagnostic procedures and common fault codes where applicable.
Pictorial Diagrams:
Features detailed illustrations, exploded diagrams, and photographs to clarify procedures.
Service Data:
Provides essential service data, including specifications, allowable limits, and reference values.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux OS
Requirement:
Adobe Reader
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
High resolution, suitable for clear printing and digital viewing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke single cylinder, DOHC, 4 valves
Displacement:
250cc
Bore X Stroke:
72.0 x 61.2 mm (Typical for this model generation)
Compression Ratio:
11.7:1 (Typical for this model generation)
Performance
Max Power:
Approx. 22-24 HP (Specific figures may vary by market and tuning)
Max Torque:
Approx. 18-20 Nm (Specific figures may vary by market and tuning)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with Keihin throttle body (typically 34mm)
Ignition:
Digital CDI
Starting System:
Electric Starter
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed return
Final Drive:
Chain drive
Optional
Optional Transmissions:
N/A
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Length:
Approx. 2025 mm (Specific figures may vary slightly)
Width:
Approx. 800 mm (Specific figures may vary slightly)
Height:
Approx. 1150 mm (Specific figures may vary slightly)
Wheelbase:
Approx. 1420 mm (Specific figures may vary slightly)
Weights
Dry Weight:
Approx. 122 kg (Specific figures may vary slightly)
Curb Weight:
Approx. 134 kg (with all necessary operating fluids and a full tank of fuel - typical)
Ground Clearance:
Approx. 255 mm (Specific figures may vary slightly)
Seat Height:
Approx. 840 mm (Specific figures may vary slightly)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily based on rider skill, adherence to traffic laws, and proper maintenance, rather than formal crash ratings like cars. This manual emphasizes safe operation.
Active Features
Braking System:
Disc brakes front and rear for reliable stopping power. ABS was typically an option or not available on this specific generation in many markets.
Lighting:
Headlight, tail light, brake lights, and turn signals for visibility.
Passive Features
Frame Construction:
Rigid frame designed for stability and handling.
💡 Technology Features
Infotainment
Infotainment System:
N/A - This model focuses on core motorcycle functionality, typically not featuring advanced infotainment systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature or not widely available on the D-Tracker X during these model years in many markets.
Connectivity
Connectivity Features:
N/A - No advanced connectivity features such as Bluetooth or smartphone integration are typically present.
Instrumentation
Dashboard:
Digital instrument cluster providing speedometer, tachometer, odometer, trip meters, fuel gauge, and indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km or 12 months, whichever comes first (refer to manual for precise intervals and conditions).
Valve Clearance Check:
Recommended inspection every 10,000-12,000 km or as per manual recommendations.
Air Filter Cleaning:
Regular inspection and cleaning, typically every 6,000 km, more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher, JASO MA certified, SAE 10W-40 or 20W-50 (Consult manual for exact viscosity based on temperature).
Engine Oil Capacity:
Approx. 1.7 L (with oil filter change).
Coolant Type:
Ethylene glycol based coolant with distilled water (50/50 mix).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals due to general use. Refer to manual for specific wear limits.
Potential Faults:
Issues can arise from neglect of maintenance; proper adherence to the service schedule outlined in the manual is crucial for reliability.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for producing high-performance motorcycles across various categories, from sportbikes to off-road machines.
Model Evolution
D Tracker Lineage:
The D-Tracker series is known for its supermoto styling and versatility, often derived from Kawasaki's off-road platforms.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential for assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for this particular model year may not be readily documented, the D-Tracker line is generally recognized for its agile handling and distinctive supermoto character.
Ratings
Owner Satisfaction:
Owner satisfaction tends to be high among those who appreciate its blend of urban agility and light off-road capability, with maintenance and reliability being key factors.
Certifications
Emission Standards:
Complies with relevant emission standards for its production years (e.g., Euro III in some markets). The manual provides specifications related to emissions control systems.
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