KTM 450 505 SX ATV 2009-2011 Service Repair Manual
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🏷️ Basic Information Identification Make: KTM Model: 450 SX / 505 SX ATV Model Variants: 450 SX, 505 SX Generation Generation: First Generation (2009-2011) Codes Chassis Codes: Likely specific KTM chassis codes, not explicitly provided in product info. Example: SX09-450/505 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking detailed repair and maintenance information for KTM 450 SX and 505 SX ATVs. Competitive Analysis Advantages Over Print: More affordable than traditional paper manuals, convenient digital access, easily printable sections, no risk of damage or wear. Key Features Content Depth: Hundreds of pages with step-by-step instructions, hundreds of photos and illustrations, complete disassembly guides. Accessibility: Accessible via web browser on any computer or mobile device, instant download, no expiry dates. 📋 Manual Details Coverage Areas Primary Coverage: KTM 450 SX and 505 SX ATVs Years Covered: 2009, 2010, 2011 Page Count Estimated Pages: Hundreds (exact number not specified, but described as 'hundreds of pages') Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Carburetor, Clutch, Water Pump, Cooling System, Lubrication System, Exhaust Control, Ignition System, Electric Starter, Shift Mechanism Chassis And Suspension: Frame, Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Wheels Electrical And Lighting: Wiring Harness, Battery, Lighting System, Instruments Brakes And Fuel: Brake System, Fuel Tank Bodywork And Trim: Seat, Trim, Mask, Fender, Air Filter Procedures Included Maintenance: Regular service, oil changes, filter replacements, lubrication, cleaning/protective treatment, storage procedures, service schedule Repair And Rebuild: Complete disassembly and reassembly of all major components, engine overhaul, transmission repair, suspension component replacement, brake system service Troubleshooting: Diagnostic guidance for various systems, identification of common issues Technical Data And Specs: Detailed technical data, serial number information, wiring diagrams, substance specifications (lubricants, fuels), special tool requirements, standards Technical Depth Depth: Comprehensive, covering detailed step-by-step instructions based on complete disassembly, suitable for both DIY enthusiasts and experienced mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital (PDF), no physical binding required. Printable pages can be bound by user. Paper Type Paper Type: N/A (Digital format). Printable pages can be on any paper type desired by the user. Software Requirements Reader Requirement: Adobe PDF Reader (free) Compression Requirement: Winzip or equivalent (free) Compatibility Operating Systems: All Versions of Windows and Mac, Smartphones, Tablets ⚙️ Engine Specifications Primary Engine Engine Type 450: Single-cylinder, 4-stroke (Likely LC4-based engine architecture for this era, specific internal codes not in product data) Engine Type 505: Single-cylinder, 4-stroke (Likely LC4-based engine architecture for this era, specific internal codes not in product data) Bore Stroke 450: Not specified in product data. Typically around 95 mm x 63.4 mm for similar displacement KTM engines of the era. Bore Stroke 505: Not specified in product data. Likely a larger bore or stroke variant of the 450 engine, possibly around 97 mm x 67.8 mm. Performance Horsepower 450: Not specified in product data. Estimated around 50-55 HP at peak. Horsepower 505: Not specified in product data. Estimated around 55-60 HP at peak. Torque: Not specified in product data. Torque figures would be dependent on specific engine tune and displacement. Fuel System Carburetion: Likely Keihin FCR MX carburetor (e.g., 41mm or 43mm depending on specific model variant). Specific details covered in the manual. Fuel Type: Unleaded gasoline (recommendation of specific octane rating will be in manual). Lubrication System Oil Type: Manual will specify exact oil viscosity and type (e.g., Motorex or equivalent 4-stroke motorcycle oil). Likely SAE 10W-50 or 15W-50. Cooling System Cooling Method: Liquid-cooled (Radiators and fan are standard features on these models). Coolant Type: Manual will specify correct coolant type and mixture ratio (typically ethylene glycol-based antifreeze). 🔧 Transmission Standard Transmission Type: 5-speed manual transmission with wet multi-disc clutch. Optional Optional Transmissions: None typically offered for SX models; these are performance-focused, direct-drive ATVs. Features Clutch Type: Hydraulically operated, wet multi-plate clutch. Transmission Fluid: Manual will specify correct transmission oil type and capacity. Likely a dedicated gear oil or high-quality engine oil suitable for wet clutches. 📐 Dimensions Exterior Wheelbase: Not specified in product data. Typically around 50 inches for this class of ATV. Length: Not specified in product data. Estimated around 72-75 inches. Width: Not specified in product data. Typically around 46-48 inches. Weights Dry Weight: Not specified in product data. Estimated around 350-360 lbs for the 450 and slightly more for the 505. Curb Weight: Not specified in product data. Curb weight would include all necessary fluids. 🛡️ Safety Features Ratings Atv Safety Standards: As an ATV, it conforms to relevant industry safety standards for off-road vehicles. Specific ratings not applicable like automotive crash tests. Active Features Brakes: Hydraulic disc brakes front and rear for strong stopping power. Throttle...
Complete disassembly and reassembly of all major components, engine overhaul, transmission repair, suspension component replacement, brake system service
Troubleshooting:
Diagnostic guidance for various systems, identification of common issues
Technical Data And Specs:
Detailed technical data, serial number information, wiring diagrams, substance specifications (lubricants, fuels), special tool requirements, standards
Technical Depth
Depth:
Comprehensive, covering detailed step-by-step instructions based on complete disassembly, suitable for both DIY enthusiasts and experienced mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital (PDF), no physical binding required. Printable pages can be bound by user.
Paper Type
Paper Type:
N/A (Digital format). Printable pages can be on any paper type desired by the user.
Software Requirements
Reader Requirement:
Adobe PDF Reader (free)
Compression Requirement:
Winzip or equivalent (free)
Compatibility
Operating Systems:
All Versions of Windows and Mac, Smartphones, Tablets
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
Single-cylinder, 4-stroke (Likely LC4-based engine architecture for this era, specific internal codes not in product data)
Engine Type 505:
Single-cylinder, 4-stroke (Likely LC4-based engine architecture for this era, specific internal codes not in product data)
Bore Stroke 450:
Not specified in product data. Typically around 95 mm x 63.4 mm for similar displacement KTM engines of the era.
Bore Stroke 505:
Not specified in product data. Likely a larger bore or stroke variant of the 450 engine, possibly around 97 mm x 67.8 mm.
Performance
Horsepower 450:
Not specified in product data. Estimated around 50-55 HP at peak.
Horsepower 505:
Not specified in product data. Estimated around 55-60 HP at peak.
Torque:
Not specified in product data. Torque figures would be dependent on specific engine tune and displacement.
Fuel System
Carburetion:
Likely Keihin FCR MX carburetor (e.g., 41mm or 43mm depending on specific model variant). Specific details covered in the manual.
Fuel Type:
Unleaded gasoline (recommendation of specific octane rating will be in manual).
Lubrication System
Oil Type:
Manual will specify exact oil viscosity and type (e.g., Motorex or equivalent 4-stroke motorcycle oil). Likely SAE 10W-50 or 15W-50.
Cooling System
Cooling Method:
Liquid-cooled (Radiators and fan are standard features on these models).
Coolant Type:
Manual will specify correct coolant type and mixture ratio (typically ethylene glycol-based antifreeze).
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission with wet multi-disc clutch.
Optional
Optional Transmissions:
None typically offered for SX models; these are performance-focused, direct-drive ATVs.
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch.
Transmission Fluid:
Manual will specify correct transmission oil type and capacity. Likely a dedicated gear oil or high-quality engine oil suitable for wet clutches.
📐 Dimensions
Exterior
Wheelbase:
Not specified in product data. Typically around 50 inches for this class of ATV.
Length:
Not specified in product data. Estimated around 72-75 inches.
Width:
Not specified in product data. Typically around 46-48 inches.
Weights
Dry Weight:
Not specified in product data. Estimated around 350-360 lbs for the 450 and slightly more for the 505.
Curb Weight:
Not specified in product data. Curb weight would include all necessary fluids.
🛡️ Safety Features
Ratings
Atv Safety Standards:
As an ATV, it conforms to relevant industry safety standards for off-road vehicles. Specific ratings not applicable like automotive crash tests.
Active Features
Brakes:
Hydraulic disc brakes front and rear for strong stopping power.
Throttle Limiter:
May be adjustable or present depending on market, detailed in manual.
Passive Features
Handguards:
Standard on SX models for hand protection.
Footpegs:
Aggressive, serrated footpegs for secure footing.
💡 Technology Features
Infotainment
Infotainment System:
N/A. These are pure performance ATVs with no infotainment systems.
Driver Assistance
Driver Assistance Features:
N/A. Focus is on rider control and mechanical performance.
Connectivity
Connectivity Options:
N/A.
Ignition System
Ignition Type:
Electronic ignition system. Manual covers diagnosis and component testing.
Starter System
Starter Type:
Electric starter. Manual covers maintenance and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will provide specific intervals based on usage (e.g., every 10-20 hours of operation or annually). Typical for high-performance off-road is frequent changes.
Air Filter Cleaning:
Recommended to clean after every few rides, especially in dusty conditions. Manual will detail procedure.
Spark Plug Replacement:
Manual will specify replacement intervals. Typically based on hours of use or visual inspection.
Fluid Specifications
Engine Oil Capacity:
Manual will specify exact oil capacity. Typically around 1.5-1.7 liters.
Coolant Capacity:
Manual will specify exact coolant capacity. Varies based on system design.
Brake Fluid Type:
Manual will specify DOT 4 or DOT 5.1 hydraulic brake fluid. Important to use high-quality fluid.
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, air filter, spark plug are common wear items requiring regular inspection and replacement.
Clutch Wear:
Clutch plates can wear over time, especially with aggressive riding. Manual will detail inspection and replacement procedures.
Carburetor Tuning:
Carburetors may require periodic adjustment for optimal performance, especially with altitude or temperature changes. Manual provides tuning guidance.
📚 Vehicle History
Brand Heritage
Ktm Offroad Legacy:
KTM has a long and dominant history in off-road motorsports, including motocross and ATV racing, known for performance-oriented, high-quality machines.
Model Evolution
Sx Atv Development:
The 450 SX and 505 SX ATVs were KTM's entry into the high-performance sport ATV market, leveraging their extensive experience with off-road motorcycles.
Production
Production Period:
2009-2011 for this specific generation. KTM continued ATV production with different models and brands later.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While no specific awards are listed in the product data, KTM ATVs of this era were generally well-regarded for their power, handling, and racing pedigree.
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