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Aprilia SXV RXV 450 550 2009 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Year: 2009 Product Name: Aprilia SXV RXV 450 550 2009 Full Service Repair Manual 👋 Introduction Market Position Segment: Performance Supermoto/Motocross (dual-purpose capability). Target User: Aprilia SXV and RXV owners seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Competitors: Manuals for Husqvarna SM/TE, KTM SMC/EXC, Yamaha YZ/WR models. Key Features Comprehensiveness: Covers both SXV (Supermoto) and RXV (Enduro/Motocross) variants, which share many core components but have distinct setup differences. Vendor Quality: Implied professional, detailed coverage based on the description. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (assumed PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, top-end rebuild, bottom-end assembly, valve adjustment, timing, piston/cylinder inspection. Engine Electrical: Ignition system, starting system, charging system, ECU diagnostics, wiring diagrams. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, throttle body. Cooling System: Radiator, water pump, thermostat, coolant flow, bleed procedures. Exhaust System: Muffler, exhaust headers, oxygen sensors (if applicable). Transmission: Clutch operation, gear shifting mechanisms, gearbox disassembly and reassembly, oil specifications. Chassis Suspension: Front fork service (oil change, seal replacement), rear shock absorber service, linkage maintenance, swingarm pivot. Brakes: Hydraulic system, brake fluid flush, caliper service, master cylinder rebuild, pad replacement, rotor inspection. Wheels Tires: Wheel bearing maintenance, tire pressure recommendations, rim maintenance. Steering: Handlebar mounting, steering head bearing service, alignment. Electrical Lighting: Headlight, taillight, brake lights, turn signals, wiring harness troubleshooting. Bodywork Frame: Fairing removal and installation, seat, fuel tank, frame inspection. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug inspection/replacement. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues. Component Repair: Step-by-step instructions for component disassembly, cleaning, inspection, and reassembly. Performance Tuning: Basic recommendations or settings adjustments where applicable. Technical Depth Depth: Comprehensive (covers basic maintenance to full engine and chassis rebuilds). Detail Level: Detailed, with step-by-step instructions, diagrams, and torque specifications. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (if originally digital or scanned with OCR). Print Quality Quality: Professional reproduction quality, clear text and diagrams. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) Page Count Estimated Pages: High (likely 300+ pages given the scope). ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement 450: 449.8 cc Displacement 550: 549.4 cc Bore Stroke 450: Approx. 76 x 49.7 mm (verify specific model code) Bore Stroke 550: Approx. 84 x 49.7 mm (verify specific model code) Compression Ratio: Typically around 12.0:1 to 13.0:1 (verify specific model code) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Approx. 60-65 HP (at crank) Horsepower 550: Approx. 65-70 HP (at crank) Torque 450: Approx. 40-45 Nm (at crank) Torque 550: Approx. 50-55 Nm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), typically with dual throttle bodies. Ignition System: Digital ignition system with variable timing. Recommended Fuel: Unleaded gasoline, minimum 95 octane (RON). 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox. Optional Optional Transmission: N/A (manual only for this model). Features Clutch Type: Wet multi-plate clutch, hydraulic actuation. Gear Ratios: Specific gear ratios are detailed within the manual. Crucial for performance tuning and understanding engine RPM at speed. 📐 Dimensions Exterior Length: Varies by model variant, refer to manual for exact figures. Typically around 2200 mm. Width: Varies by model variant, refer to manual for exact figures. Typically around 820 mm. Height: Varies by model variant, refer to manual for exact figures. Typically around 1200 mm. Wheelbase: Approx. 1450 mm (can vary slightly between SXV/RXV). Weights Dry Weight 450: Approx. 124 kg Dry Weight 550: Approx. 126 kg Fuel Capacity: Approx. 7.5 liters (0.5L reserve) 🛡️ Safety Features Ratings Safety Standards: Compliant with relevant European/international motorcycle safety standards for its class. Manual will detail any specific safety warnings or procedures. Active Features Braking System: Hydraulic disc brakes front and rear. Front: Dual discs, Rear: Single disc. ABS typically not standard on this model. Lighting: Halogen headlight, LED taillight/brake light, turn signals. Passive Features Frame Construction: Tubular steel trellis frame, designed for rigidity and weight distribution. 💡 Technology Features Infotainment Instrumentation: Digital/analog combination instrument cluster displaying speed, RPM, odometer, trip meters, and warning lights. Fuel gauge might be absent or basic. Driver Assistance ABS: ABS was not typically standard on these performance-oriented models. Manual will confirm its presence or absence for specific variants. Connectivity Connectivity Features: None (basic motorcycle technology for its era). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually. Engine oil and filter change, verify with manual. Valve Check Interval: Often around 10,000-15,000 km. Critical for V-twins. Chain Maintenance: Lubricate and adjust chain every 500-1000 km, depending on riding conditions. Fluid Specifications Engine Oil Type: SAE 10W-40 or 15W-50, API SG or higher,...
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Aprilia SXV RXV 450 550 2009 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV
Year:
2009
Product Name:
Aprilia SXV RXV 450 550 2009 Full Service Repair Manual
👋 Introduction
Market Position
Segment:
Performance Supermoto/Motocross (dual-purpose capability).
Target User:
Aprilia SXV and RXV owners seeking to perform maintenance, repairs, and diagnostics.
Competitive Analysis
Competitors:
Manuals for Husqvarna SM/TE, KTM SMC/EXC, Yamaha YZ/WR models.
Key Features
Comprehensiveness:
Covers both SXV (Supermoto) and RXV (Enduro/Motocross) variants, which share many core components but have distinct setup differences.
Vendor Quality:
Implied professional, detailed coverage based on the description.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (assumed PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, top-end rebuild, bottom-end assembly, valve adjustment, timing, piston/cylinder inspection.
Engine Electrical:
Ignition system, starting system, charging system, ECU diagnostics, wiring diagrams.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel pressure regulator, throttle body.
Cooling System:
Radiator, water pump, thermostat, coolant flow, bleed procedures.
Exhaust System:
Muffler, exhaust headers, oxygen sensors (if applicable).
Transmission:
Clutch operation, gear shifting mechanisms, gearbox disassembly and reassembly, oil specifications.
Chassis Suspension:
Front fork service (oil change, seal replacement), rear shock absorber service, linkage maintenance, swingarm pivot.
Brakes:
Hydraulic system, brake fluid flush, caliper service, master cylinder rebuild, pad replacement, rotor inspection.
Wheels Tires:
Wheel bearing maintenance, tire pressure recommendations, rim maintenance.
Steering:
Handlebar mounting, steering head bearing service, alignment.
Electrical Lighting:
Headlight, taillight, brake lights, turn signals, wiring harness troubleshooting.
Bodywork Frame:
Fairing removal and installation, seat, fuel tank, frame inspection.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, spark plug inspection/replacement.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues.
Component Repair:
Step-by-step instructions for component disassembly, cleaning, inspection, and reassembly.
Performance Tuning:
Basic recommendations or settings adjustments where applicable.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to full engine and chassis rebuilds).
Detail Level:
Detailed, with step-by-step instructions, diagrams, and torque specifications.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (if originally digital or scanned with OCR).
Print Quality
Quality:
Professional reproduction quality, clear text and diagrams.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
Page Count
Estimated Pages:
High (likely 300+ pages given the scope).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke
Displacement 450:
449.8 cc
Displacement 550:
549.4 cc
Bore Stroke 450:
Approx. 76 x 49.7 mm (verify specific model code)
Bore Stroke 550:
Approx. 84 x 49.7 mm (verify specific model code)
Compression Ratio:
Typically around 12.0:1 to 13.0:1 (verify specific model code)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approx. 60-65 HP (at crank)
Horsepower 550:
Approx. 65-70 HP (at crank)
Torque 450:
Approx. 40-45 Nm (at crank)
Torque 550:
Approx. 50-55 Nm (at crank)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), typically with dual throttle bodies.
Ignition System:
Digital ignition system with variable timing.
Recommended Fuel:
Unleaded gasoline, minimum 95 octane (RON).
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox.
Optional
Optional Transmission:
N/A (manual only for this model).
Features
Clutch Type:
Wet multi-plate clutch, hydraulic actuation.
Gear Ratios:
Specific gear ratios are detailed within the manual. Crucial for performance tuning and understanding engine RPM at speed.
📐 Dimensions
Exterior
Length:
Varies by model variant, refer to manual for exact figures. Typically around 2200 mm.
Width:
Varies by model variant, refer to manual for exact figures. Typically around 820 mm.
Height:
Varies by model variant, refer to manual for exact figures. Typically around 1200 mm.
Wheelbase:
Approx. 1450 mm (can vary slightly between SXV/RXV).
Weights
Dry Weight 450:
Approx. 124 kg
Dry Weight 550:
Approx. 126 kg
Fuel Capacity:
Approx. 7.5 liters (0.5L reserve)
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with relevant European/international motorcycle safety standards for its class. Manual will detail any specific safety warnings or procedures.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front: Dual discs, Rear: Single disc. ABS typically not standard on this model.
Lighting:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Tubular steel trellis frame, designed for rigidity and weight distribution.
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog combination instrument cluster displaying speed, RPM, odometer, trip meters, and warning lights. Fuel gauge might be absent or basic.
Driver Assistance
ABS:
ABS was not typically standard on these performance-oriented models. Manual will confirm its presence or absence for specific variants.
Connectivity
Connectivity Features:
None (basic motorcycle technology for its era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually. Engine oil and filter change, verify with manual.
Valve Check Interval:
Often around 10,000-15,000 km. Critical for V-twins.
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km, depending on riding conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified (e.g., Motul 5100 series, Castrol Power RS).
Engine Oil Capacity:
Approx. 2.0 - 2.5 liters (with filter change). Verify with manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 (verify specific requirement in manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Mix 50/50 with distilled water.
Fork Oil Type:
Specific viscosity grade (e.g., SAE 5W or 10W) and quantity detailed in the manual. Crucial for suspension performance.
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, chain and sprockets, valve seat wear (especially if ridden hard).
Engine Considerations:
The V-twin engine can be sensitive to maintenance intervals and correct fluid levels. Overheating can be an issue if the cooling system is not properly maintained. Some models had specific ECU tuning quirks.
Electrical Concerns:
Wiring harness integrity and connector corrosion can be points of failure in off-road/dual-sport applications. Battery maintenance is key.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its racing heritage, particularly in smaller displacement categories and sport motorcycles.
Model Evolution
Development:
The SXV/RXV series represented Aprilia's foray into high-performance supermoto and off-road categories, featuring a distinctive V-twin engine in a lightweight chassis.
Production
Production Era:
These models were produced in the mid-to-late 2000s, with 2009 being a significant year for updates.
Production Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not a specific award, the SXV/RXV series was highly regarded for its performance and distinctive V-twin engine in the supermoto/enduro market segment, often winning praise from motorcycle journalists.
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