🏷️ Basic Information Identification Make: Dodge Model: RAM 2500 Year: 2009 Vehicle Type: Heavy Duty Pickup Truck Codes Platform: DJ Ram Truck (Third Generation) 👋 Introduction Market Position Segment: Heavy Duty Full-Size Pickup Truck Target Audience: Owners of 2009 Dodge RAM 2500 trucks equipped with the diesel engine, seeking operational and basic maintenance information. Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD. Key Features Vehicle Focus: Heavy-duty capability, diesel powertrain for torque and towing. Manual Value: Provides crucial diesel-specific information not always present in the base owner's manual, essential for proper care and operation. 📋 Manual Details Coverage Areas Primary Focus: Diesel Engine Systems and Operation Additional Coverage: Driver controls, instrument cluster, driving basics, customer assistance, cleaning, basic maintenance, engine compartment specifics, fuel system, air filter, battery, and accessories. Page Count Estimated Pages: Varies by original factory manual, typically 50-150 pages for a supplement. Manual Type Type: Factory Diesel Supplement Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine Systems: Diesel fuel system, lubrication system, cooling system, air intake system, exhaust system (diesel specific components), glow plug system. Vehicle Systems: Instrument cluster diagnostics, driver controls, basic driving operation, battery, starting system, charging system (diesel variant), accessory operation. Procedures Included Maintenance Procedures: Engine oil change, oil filter replacement, air filter inspection/replacement, fuel filter maintenance, battery inspection, fluid level checks, cooling system checks. Operation Procedures: Starting and stopping the diesel engine, proper driving techniques for diesel, understanding diesel-specific warning lights and indicators. Safety Procedures: Reporting safety defects (U.S. only). Technical Depth Depth: Covers essential owner-level maintenance, operational guidance, and specific diesel engine system information. Not a comprehensive repair manual for deep diagnostics or component replacement. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if converted from OCR-scanned factory document. Print Quality Quality Description: Digital representation of factory original. Quality depends on the source scan. Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: Cummins ISB (likely 6.7L) Engine Type: Inline 6-Cylinder Turbocharged Diesel Performance Horsepower Est: Approximately 350 hp @ 3,000 rpm (for 2009 6.7L Cummins) Torque Est: Approximately 650 lb-ft @ 1,500 rpm (for 2009 6.7L Cummins) Fuel System Injection System: Common Rail Direct Injection (CRDI) Fuel Type: Diesel Fuel Maintenance Oil Capacity Est: 12 quarts (refer to manual for exact capacity and type) Oil Filter Part Number Example: Mopar 68048203AB or equivalent Cummins 3315512 Fuel Filter Replacement Interval Est: Refer to manual, typically every 15,000-30,000 miles or annually. 🔧 Transmission Standard Type Standard: 6-Speed Manual (NV5600) or 6-Speed Automatic (68RFE) Optional Type Optional: Automatic transmission was common, manual less so. Features Automatic Transmission Features: Electronically controlled, designed for heavy-duty torque handling. Maintenance Automatic Transmission Fluid Type Example: ATF+4 (Mopar specification) or equivalent. Manual Transmission Fluid Type Example: NV5600 requires specific synthetic manual transmission fluid, e.g., Mopar 04874459AA. 📐 Dimensions Exterior Body Styles: Regular Cab, Quad Cab, Mega Cab Wheelbase Options Est: Various, e.g., 140.5" (Regular Cab), 160.5" (Quad Cab), 171.4" (Mega Cab) Cargo Bed Lengths Est: 6'4" (short bed), 8'0" (long bed) Weights Curb Weight Est Lbs: 6,500 - 7,500 lbs (depending on configuration) Gvw Est Lbs: 9,900 - 10,500 lbs Towing Max Towing Capacity Est Lbs: Up to 16,000+ lbs (properly equipped) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver Est: 4 Stars (for similarly equipped Ram 2500 of the era) NHTSA Frontal Impact Passenger Est: 4 Stars (for similarly equipped Ram 2500 of the era) Active Features Braking System: Four-wheel disc brakes with ABS. Exhaust Brake: Integrated exhaust brake system for diesel engine to aid in slowing down. Passive Features Airbags: Front airbags for driver and passenger. Seat Belts: Three-point seat belts with pretensioners. 💡 Technology Features Infotainment Infotainment System Availability: Base models typically had AM/FM/CD. Optional upgrades included satellite radio and premium audio systems. Uconnect hands-free communication may have been available. Driver Assistance Driver Assistance Features: ABS is standard. Advanced driver-assistance systems (ADAS) like lane departure warning, adaptive cruise control were not common on heavy-duty trucks of this era. Connectivity Connectivity Options: Auxiliary input jack for audio devices, possibly USB port on higher trims or with aftermarket head units. Satellite radio compatibility. 🔧 Maintenance Service Intervals Engine Oil Change Interval Est: Every 7,500 miles or 6 months, or as indicated by oil change monitoring system, whichever comes first. Diesel engines may have different intervals than gasoline. Tire Rotation Interval Est: Every 7,500 miles or as recommended. Brake Inspection Interval Est: At every oil change or as needed. Fluid Specifications Coolant Type Example: Mopar OAT (Organic Additive Technology) Extended Life Antifreeze/Coolant, color often orange or pink. Brake Fluid Type: DOT 3 or DOT 4 (check specific recommendation) Power Steering Fluid Type Example: Mopar Power Steering Fluid or equivalent ATF+4. Known Issues Common Issues...
Engine oil change, oil filter replacement, air filter inspection/replacement, fuel filter maintenance, battery inspection, fluid level checks, cooling system checks.
Operation Procedures:
Starting and stopping the diesel engine, proper driving techniques for diesel, understanding diesel-specific warning lights and indicators.
Safety Procedures:
Reporting safety defects (U.S. only).
Technical Depth
Depth:
Covers essential owner-level maintenance, operational guidance, and specific diesel engine system information. Not a comprehensive repair manual for deep diagnostics or component replacement.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if converted from OCR-scanned factory document.
Print Quality
Quality Description:
Digital representation of factory original. Quality depends on the source scan.
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Cummins ISB (likely 6.7L)
Engine Type:
Inline 6-Cylinder Turbocharged Diesel
Performance
Horsepower Est:
Approximately 350 hp @ 3,000 rpm (for 2009 6.7L Cummins)
Torque Est:
Approximately 650 lb-ft @ 1,500 rpm (for 2009 6.7L Cummins)
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Fuel Type:
Diesel Fuel
Maintenance
Oil Capacity Est:
12 quarts (refer to manual for exact capacity and type)
Oil Filter Part Number Example:
Mopar 68048203AB or equivalent Cummins 3315512
Fuel Filter Replacement Interval Est:
Refer to manual, typically every 15,000-30,000 miles or annually.
🔧 Transmission
Standard
Type Standard:
6-Speed Manual (NV5600) or 6-Speed Automatic (68RFE)
Optional
Type Optional:
Automatic transmission was common, manual less so.
Features
Automatic Transmission Features:
Electronically controlled, designed for heavy-duty torque handling.
Maintenance
Automatic Transmission Fluid Type Example:
ATF+4 (Mopar specification) or equivalent.
Manual Transmission Fluid Type Example:
NV5600 requires specific synthetic manual transmission fluid, e.g., Mopar 04874459AA.
4 Stars (for similarly equipped Ram 2500 of the era)
NHTSA Frontal Impact Passenger Est:
4 Stars (for similarly equipped Ram 2500 of the era)
Active Features
Braking System:
Four-wheel disc brakes with ABS.
Exhaust Brake:
Integrated exhaust brake system for diesel engine to aid in slowing down.
Passive Features
Airbags:
Front airbags for driver and passenger.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System Availability:
Base models typically had AM/FM/CD. Optional upgrades included satellite radio and premium audio systems. Uconnect hands-free communication may have been available.
Driver Assistance
Driver Assistance Features:
ABS is standard. Advanced driver-assistance systems (ADAS) like lane departure warning, adaptive cruise control were not common on heavy-duty trucks of this era.
Connectivity
Connectivity Options:
Auxiliary input jack for audio devices, possibly USB port on higher trims or with aftermarket head units. Satellite radio compatibility.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval Est:
Every 7,500 miles or 6 months, or as indicated by oil change monitoring system, whichever comes first. Diesel engines may have different intervals than gasoline.
Tire Rotation Interval Est:
Every 7,500 miles or as recommended.
Brake Inspection Interval Est:
At every oil change or as needed.
Fluid Specifications
Coolant Type Example:
Mopar OAT (Organic Additive Technology) Extended Life Antifreeze/Coolant, color often orange or pink.
Brake Fluid Type:
DOT 3 or DOT 4 (check specific recommendation)
Power Steering Fluid Type Example:
Mopar Power Steering Fluid or equivalent ATF+4.
Known Issues
Common Issues Diesel:
Potential issues include EGR valve problems, diesel particulate filter (DPF) clogging (depending on emissions equipment), fuel injector issues, and turbocharger wear. Specific to the 6.7L Cummins, early versions had some EGR cooler issues.
Maintenance Tip Diesel:
Regularly change fuel filters to prevent injector damage. Ensure proper diesel exhaust fluid (DEF) levels if equipped (though 2009 may not have DEF).
📚 Vehicle History
Brand Heritage
Brand History:
Dodge has a long history of producing robust trucks, with the Ram nameplate becoming synonymous with heavy-duty capability.
Model Evolution
Generation:
This is the third generation of the Ram pickup (2002-2008, with updates extending into 2009 for some models/powertrains).
Engine Introduction:
The 6.7L Cummins engine replaced the 5.9L Cummins in 2007, meeting stricter emissions standards and offering more power.
Production
Manufacturing Location Est:
Saltillo, Mexico; Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Cummin Engine Recognition:
Cummins diesel engines are widely recognized for their durability and reliability in heavy-duty applications.
Ratings
Truck Ratings Est:
Ram trucks of this era were generally well-regarded for their capability, ride comfort (for a heavy-duty truck), and powertrain options.
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