Dodge Ram 1500 2009 Workshop Service Manual for Repair PDF
Codes
Chassis Code:
DS/D2
👋 Introduction
Market Position
Segment:
Full-size pickup truck.
Target Audience:
Consumers seeking a capable and versatile work and personal vehicle, DIY mechanics, professional repair shops.
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra.
Key Features
Vehicle Strengths:
Robust construction, powerful engine options, towing and hauling capability, spacious cabin, variety of configurations.
Manual Value Proposition
Value:
Provides in-depth technical knowledge to maintain, diagnose, and repair the 2009 Dodge Ram 1500, empowering owners to perform their own maintenance or understand professional repairs.
Front axle, rear axle, differentials (open, limited-slip), drive shafts, U-joints, CV joints, four-wheel-drive system (transfer case operation, engagement, service).
Suspension Systems:
Front suspension (independent, coil springs, control arms, ball joints, tie rods), rear suspension (leaf springs, solid axle), shock absorbers, struts, sway bars, steering linkage, wheel alignment specifications.
Brake Systems:
Front and rear brakes (disc, drum), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, brake caliper service, rotor replacement, brake line repair, parking brake system.
Steering Systems:
Power steering system, steering gear/rack and pinion, steering column, steering wheel, power steering fluid specifications, steering system diagnostics and repair.
Electrical Systems:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), power distribution, grounds, electrical diagnostics.
Body And Chassis:
Frame construction, body panels, doors, hood, tailgate, bumpers, interior trim, weatherstripping, chassis components, underbody protection, rust prevention and repair.
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant specifications, AC compressor, evaporator, condenser, blower motor, climate control modules, system diagnostics and recharge.
Comfort And Convenience:
Power windows, power door locks, mirrors, seats, remote keyless entry, cruise control, interior lighting, power outlets.
Safety Systems
Airbag Systems:
SRS (Supplemental Restraint System), airbag modules, sensors, control module, occupant classification system, airbag system diagnostics and safety precautions.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, tire rotation and balancing, brake pad and rotor replacement, fluid level checks and top-offs, battery maintenance, wiper blade replacement, belt inspection and replacement.
Component removal and installation, component disassembly and reassembly, major system overhauls (engine, transmission), body panel repair, frame straightening, interior component repair, upholstery repair, glass replacement.
Troubleshooting Guides:
Step-by-step troubleshooting for common and uncommon issues, intermittent problems, noise diagnosis, performance complaints.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls and advanced diagnostics.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems, including component locations and harness routing.
Torque Specifications:
Precise torque values for all critical fasteners, bolts, and nuts.
Special Tools:
Identification and usage of specialized tools required for specific repairs and diagnostics.
Tolerances:
Mechanical tolerances for engine and transmission components during rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Compatible with most PDF readers (Adobe Acrobat, Foxit Reader, etc.) on Windows, macOS, Linux, iOS, and Android devices.
Print Quality
Quality:
High-resolution scans, allowing for clear and legible printing of all pages and diagrams.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text within the PDF for quick access to information.
Features
Instant Download:
Yes, instant download available.
No Shipping Costs:
Yes, no shipping costs or delays.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.7L V8 Magnum (P)
Displacement 1:
4.7 Liters (287 cu in)
Horsepower 1:
Approx. 310 hp @ 5650 rpm
Torque 1:
Approx. 330 lb-ft @ 3950 rpm
Fuel System 1:
Multi-point Fuel Injection (MPI)
Engine Option 2:
5.7L V8 HEMI (D)
Displacement 2:
5.7 Liters (345 cu in)
Horsepower 2:
Approx. 390 hp @ 5600 rpm
Torque 2:
Approx. 407 lb-ft @ 4000 rpm
Fuel System 2:
Multi-point Fuel Injection (MPI) with Multi-Displacement System (MDS)
Engine Option 3:
3.7L V6 Magnum (2)
Displacement 3:
3.7 Liters (226 cu in)
Horsepower 3:
Approx. 215 hp @ 5200 rpm
Torque 3:
Approx. 235 lb-ft @ 4000 rpm
Fuel System 3:
Multi-point Fuel Injection (MPI)
Performance
Engine Type:
V6 and V8 configurations available.
Fuel System
Fuel Type:
Unleaded gasoline.
🔧 Transmission
Standard
Transmission Option 1:
4-speed automatic (42RLE)
Optional
Transmission Option 2:
5-speed automatic (545RFE)
Transmission Option 3:
6-speed manual (G56) - typically with diesel option (not for this specific manual listing but common for the model line)
Features
Drive Modes:
Rear-wheel drive (RWD) and Four-wheel drive (4WD) available.
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (MS-9602) or equivalent.
📐 Dimensions
Exterior
Wheelbase:
Varies by configuration (e.g., 140.5 inches for Quad Cab 6'4" bed, 160.5 inches for Crew Cab 5'7" bed).
Length:
Varies by configuration (e.g., approx. 229 inches to 249 inches).
Width:
Approx. 79.1 inches (excluding mirrors).
Height:
Varies by configuration (e.g., approx. 74.7 inches).
Cargo
Bed Length Options:
5'7" (1.7m) Short Bed, 6'4" (1.9m) Standard Bed, 8'0" (2.4m) Long Bed.
Weights
Curb Weight:
Varies by configuration (e.g., approx. 4,800 lbs to 5,500 lbs).
Gross Vehicle Weight Rating Gvwr:
Varies by configuration (e.g., 6,500 lbs to 7,000 lbs).
Towing Capacity:
Up to approx. 9,100 lbs (depending on engine, axle ratio, and configuration).
Payload Capacity:
Up to approx. 1,450 lbs (depending on configuration).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for applicable models/configurations).
NHTSA Front Impact Passenger:
Good (for applicable models/configurations).
IIHS Side Impact:
Good (for applicable models/configurations).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Electronic Traction Control (ETC).
Stability Control:
Available Electronic Stability Control (ESC).
Passive Features
Airbags:
Standard front airbags, optional front side-impact airbags, optional side-curtain airbags (depending on cab configuration).
Seat Belts:
Three-point seat belts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Infotainment System:
Optional Uconnect multimedia system with SiriusXM Satellite Radio, CD/MP3 player, auxiliary audio input, and navigation system on some trims.
Driver Assistance
Parking Assist:
Available ParkView Rear Back-Up Camera and ParkSense Rear Park Assist System.
Connectivity
Connectivity Features:
Bluetooth connectivity for hands-free calling and audio streaming (with Uconnect system).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (whichever comes first), depending on driving conditions and oil type used (refer to owner's manual or manual for specific recommendations).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on inspection.
Spark Plug Replacement:
Approx. 100,000 miles for some HEMI engines with specific spark plugs, others may vary.
Transmission Fluid Change:
Every 30,000 - 60,000 miles or as specified by driving conditions.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 (for most 4.7L and 5.7L engines), SAE 5W-30 (for 3.7L V6 and some specific applications). Always verify with owner's manual or manual.
Some reported issues may include: occasional transmission shudder, early wear on front suspension components (ball joints, tie rods), potential for exhaust manifold cracks on some V8 engines, and water pump leaks.
Recalls:
Owners should always check for any applicable manufacturer recalls via NHTSA or the manufacturer's website.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing robust and capable trucks, dating back to the 1930s.
Model Evolution
Ram 1500 Generation:
The 2009 model is part of the fourth generation (DS/D2) of the Ram pickup truck, introduced for the 2009 model year, representing a significant redesign.
Design Changes 2009:
The 2009 model featured a completely new exterior and interior design, a redesigned chassis, updated powertrains, and advanced features, distinguishing it significantly from the previous generation.
Production
Manufacturing Locations:
Primarily manufactured in the United States (e.g., Warren Truck Assembly Plant in Warren, Michigan; Saltillo Truck Assembly Plant in Saltillo, Mexico).
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
While specific awards for the 2009 model may vary, the Ram truck line has consistently been recognized for its capability, design, and utility over the years.
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