Harley Davidson FLHR Road King 2009 Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2009 Manual Product Name: Harley Davidson FLHR Road King 2009 Service Manual PDF Download Codes Engine Family: Twin Cam 96 Vin Code: 1HD (typically for Harley-Davidson) 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson owners, independent motorcycle mechanics, service technicians. Competitive Analysis Manual Value Proposition: Provides essential, in-depth technical information for maintaining and repairing the 2009 FLHR Road King, empowering owners and technicians with factory-level knowledge. Key Features Documentation Type: Authoritative factory service manual content. Diagnostic Focus: Detailed diagnostic trees and troubleshooting procedures. Repair Instructions: Step-by-step repair instructions with torque specifications and special tool requirements. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and overhaul of Harley-Davidson FLHR Road King 2009 Secondary Coverage: Maintenance, diagnostics, troubleshooting, component replacement, electrical systems, chassis systems Page Count Estimated Pages: 500+ Manual Type Type: Service Manual / Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Twin Cam 96), fuel system, ignition system, exhaust system, transmission, clutch, final drive Chassis: Frame, suspension (front and rear), brakes (front and rear), steering, wheels, tires Electrical: Battery, charging system, starting system, lighting, instrumentation, ignition, fuel injection, anti-lock braking system (ABS) if equipped, security system Bodywork And Fittings: Fairing, windshield, saddlebags, fuel tank, fenders, seat, controls, mirrors Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, spark plug service, brake fluid flush, clutch fluid flush, tire pressure checks, battery maintenance Repair And Overhaul: Engine disassembly and assembly, transmission overhaul, clutch replacement, brake caliper rebuild, fork seal replacement, electrical component diagnostics and replacement Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, electrical schematics analysis Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical system schematics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Typically yes, for ease of navigation and information retrieval. Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: Not applicable (Digital PDF Download) Paper Type Paper: Not applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Displacement: 96 cu in (1584 cc) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.8:1 (approximate) Performance Horsepower: Approximately 75-80 HP (Varies by dyno and specific tuning) Torque: Approximately 90-95 ft-lbs @ 3500 RPM (Varies by dyno and specific tuning) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Ignition System Ignition Type: Spark Ignition, Electronic Ignition Module 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Clutch Type: Clutched primary drive, wet multi-plate Final Drive: Belt Drive Features Gear Ratios: 1st: 9.593, 2nd: 6.650, 3rd: 4.943, 4th: 3.819, 5th: 3.407, 6th: 2.938 (Typical for Twin Cam 6-speed) Transmission Fluid: Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant (or equivalent) 📐 Dimensions Exterior Length: 91.5 in (2324 mm) Width: 36.0 in (914 mm) Height: 57.0 in (1448 mm) Seat Height: 27.6 in (701 mm) (Unladen) Ground Clearance: 5.1 in (130 mm) Weights Dry Weight: 701 lbs (318 kg) Gross Vehicle Weight Rating: 1160 lbs (526 kg) Fuel Capacity: 5.0 US gal (18.9 L) Oil Capacity: 4.0 US qt (3.8 L) 🛡️ Safety Features Ratings ABS: Available (Optional on some models/trims) Active Features Brakes: Dual 32 mm front calipers with 4-piston, 300 mm floating rotors; Single 32 mm rear caliper with 4-piston, 300 mm floating rotor. Linked braking may be present on ABS models. Lighting: Halogen headlight, LED tail light, front and rear turn signals. Passive Features Security: Harley-Davidson Smart Security System with key fob (Optional/Standard depending on trim). 💡 Technology Features Infotainment Audio System: Optional AM/FM/WB radio with CD player and CB/Intercom functionality on some models. Display: Analog speedometer, tachometer, fuel gauge, oil pressure gauge, voltage meter. Indicator lamps for various systems. Driver Assistance ABS: Anti-lock Braking System (optional) enhances braking stability. Connectivity Diagnostic Port: Data port for diagnostic scanning tools (e.g., Harley-Davidson Digital Technician Lite). 🔧 Maintenance Service Intervals First Service: 1,000 miles (1600 km) or 6 months Subsequent Service: Every 5,000 miles (8000 km) or 12 months thereafter. Specific items may have shorter intervals (e.g., brake fluid). Refer to the manual for detailed schedules. Fluid Specifications Engine Oil: Harley-Davidson SYN3 Synthetic Motorcycle Oil (or equivalent API CI-4 or higher, SAE 20W50) - Check manual for specific recommendations and capacity. Transmission Fluid: Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant (or equivalent) - Check manual for capacity. Primary Chain Case Lubricant: Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant (or equivalent) - Check manual for capacity. Brake Fluid: DOT 4 (for ABS and non-ABS systems, check manual for confirmation) Fork Oil: Refer to manual for viscosity and type (often Harley-Davidson's own...
Harley Davidson FLHR Road King 2009 Service Manual PDF Download
Codes
Engine Family:
Twin Cam 96
Vin Code:
1HD (typically for Harley-Davidson)
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners, independent motorcycle mechanics, service technicians.
Competitive Analysis
Manual Value Proposition:
Provides essential, in-depth technical information for maintaining and repairing the 2009 FLHR Road King, empowering owners and technicians with factory-level knowledge.
Key Features
Documentation Type:
Authoritative factory service manual content.
Diagnostic Focus:
Detailed diagnostic trees and troubleshooting procedures.
Repair Instructions:
Step-by-step repair instructions with torque specifications and special tool requirements.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair and overhaul of Harley-Davidson FLHR Road King 2009
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, component replacement, electrical systems, chassis systems
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical system schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically yes, for ease of navigation and information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
Not applicable (Digital PDF Download)
Paper Type
Paper:
Not applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Displacement:
96 cu in (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1 (approximate)
Performance
Horsepower:
Approximately 75-80 HP (Varies by dyno and specific tuning)
Torque:
Approximately 90-95 ft-lbs @ 3500 RPM (Varies by dyno and specific tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant (or equivalent)
📐 Dimensions
Exterior
Length:
91.5 in (2324 mm)
Width:
36.0 in (914 mm)
Height:
57.0 in (1448 mm)
Seat Height:
27.6 in (701 mm) (Unladen)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
701 lbs (318 kg)
Gross Vehicle Weight Rating:
1160 lbs (526 kg)
Fuel Capacity:
5.0 US gal (18.9 L)
Oil Capacity:
4.0 US qt (3.8 L)
🛡️ Safety Features
Ratings
ABS:
Available (Optional on some models/trims)
Active Features
Brakes:
Dual 32 mm front calipers with 4-piston, 300 mm floating rotors; Single 32 mm rear caliper with 4-piston, 300 mm floating rotor. Linked braking may be present on ABS models.
Lighting:
Halogen headlight, LED tail light, front and rear turn signals.
Passive Features
Security:
Harley-Davidson Smart Security System with key fob (Optional/Standard depending on trim).
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM/WB radio with CD player and CB/Intercom functionality on some models.
Display:
Analog speedometer, tachometer, fuel gauge, oil pressure gauge, voltage meter. Indicator lamps for various systems.
Driver Assistance
ABS:
Anti-lock Braking System (optional) enhances braking stability.
Connectivity
Diagnostic Port:
Data port for diagnostic scanning tools (e.g., Harley-Davidson Digital Technician Lite).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8000 km) or 12 months thereafter. Specific items may have shorter intervals (e.g., brake fluid). Refer to the manual for detailed schedules.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Synthetic Motorcycle Oil (or equivalent API CI-4 or higher, SAE 20W50) - Check manual for specific recommendations and capacity.
Transmission Fluid:
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant (or equivalent) - Check manual for capacity.
Primary Chain Case Lubricant:
Harley-Davidson Formula+ Transmission and Primary Chain Case Lubricant (or equivalent) - Check manual for capacity.
Brake Fluid:
DOT 4 (for ABS and non-ABS systems, check manual for confirmation)
Fork Oil:
Refer to manual for viscosity and type (often Harley-Davidson's own formulation).
Cam chain tensioner wear (especially on earlier Twin Cam models, though addressed in later revisions), primary compensator issues, some electrical connections.
Maintenance Tasks Covered
Engine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, timing inspection.