🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Engine Configuration: Single-cylinder, 4-stroke Fuel System: Electronic Fuel Injection (EFI) Codes Vin Code Year: 9 👋 Introduction Market Position Positioning: The Polaris Sportsman Touring 500 EFI (2009) was positioned as a capable and comfortable recreational and utility ATV, often favored for its independent rear suspension and touring capabilities. Competitive Analysis Competitors: Competed against models from brands like Can-Am (Outlander), Yamaha (Grizzly), and Honda (Foreman/Rancher) in the mid-size utility/recreational ATV segment. Key Features Features: Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD), powerful 500cc EFI engine, comfortable seating for two, extensive cargo rack capacity. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF / WinRAR Delivery Method: Instant Download Compatibility: Windows (95/98/ME/XP/Vista/7/8), Linux, MAC, iOS, Android 📖 Manual Coverage Systems Covered Engine: Detailed inspection, overhaul, and component testing Transmission: Operation, maintenance, and repair of the CVT (Continuously Variable Transmission) Fuel System: EFI system diagnosis, injector cleaning, fuel pump testing Body: Frame, plastic components, seat, and storage Suspension: Front and rear suspension components, shock absorber service Steering: Handlebar, steering column, tie rods, and wheel alignment Brakes: Hydraulic brake system, caliper service, pad replacement, bleeding procedures Electrical: Wiring diagrams, component testing, battery, ignition system, lighting Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacement Troubleshooting: Diagnostic charts for common problems and solutions Repair: Step-by-step repair instructions for all major components Technical Specifications: Torque values, clearances, fluid capacities, and electrical specifications Technical Depth Depth: Comprehensive coverage from basic maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format Format Details: Searchable PDF within a WinRAR archive for efficient download and extraction. Print Quality Quality: High-resolution scans ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, Single Cylinder Displacement: 499cc Bore X Stroke: 93.5mm x 72mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 30 HP (estimated) Torque: Not officially published, but estimated to be in the range of 28-32 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 40mm throttle body Fuel Type: Unleaded gasoline, 87 octane recommended Lubrication Oil Type: Polaris Premium 4 Synthetic 0W-40 (or equivalent) Oil Capacity: Approximately 2.0 quarts (1.9 liters) with filter change 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: Shaft Drive with On-Demand AWD Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Primary and Secondary Clutch (Belt Driven) Transmission Fluid: Polaris AGL Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil) Transmission Fluid Capacity: Approximately 10.1 fl oz (300 ml) 📐 Dimensions Exterior Length: 81 in (205.7 cm) Width: 46 in (116.8 cm) Height: 47 in (119.4 cm) Wheelbase: 56.5 in (143.5 cm) Ground Clearance: 11.25 in (28.6 cm) Weights Dry Weight: 656 lbs (297.5 kg) Payload Capacity: 450 lbs (204 kg) Towing Capacity: 1,500 lbs (680 kg) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Fuel Fuel Capacity: 4.1 gal (15.5 L) 🛡️ Safety Features Ratings Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Parking brake integrated into the transmission (lever on handlebars). Passive Features Lighting: Dual 50W headlights, dual taillight/brake light. Operator Protection: Handlebar wind deflectors, integrated floorboards with heel guards. 💡 Technology Features Infotainment Display: Digital instrumentation display including speedometer, odometer, trip meter, tachometer, fuel gauge, and gear indicator. Driver Assistance AWD System: On-Demand All-Wheel Drive (AWD) engages front wheels automatically when rear wheels lose traction. Connectivity Charging System: 12V DC outlet (cigarette lighter style) for charging accessories. 🔧 Maintenance Service Intervals Initial Service: Check oil, chain tension, and fasteners at 10 hours or 1 month. Oil Change Interval: Every 100 hours or 6 months, whichever comes first. Air Filter Maintenance: Clean every 25 hours; replace every 100 hours or as needed. Spark Plug Replacement: Replace every 100 hours or 12 months. Transmission Fluid Change: Change every 6 months or 100 hours. Fluid Specifications Engine Oil Spec: SAE 0W-40 Synthetic, API SG or higher. Gearcase Oil Spec: SAE 75W-90 Synthetic Gear Oil. Coolant Spec: Polaris Premium Pre-mixed Antifreeze/Coolant (or equivalent ethylene glycol based, 50/50 mix). Known Issues Common Complaints: CVT belt wear, potential starter issues, some fuel delivery concerns under heavy load or specific conditions (though EFI mitigates some carb issues). Preventative Measures: Regular inspection and cleaning of the CVT primary and secondary clutches, ensuring proper belt tension and condition. Keeping the air filter clean and fuel system free of debris. 📚 Vehicle History Brand Heritage Brand Origin: Polaris Industries Inc. is an American manufacturer of motorcycles, ATVs, and snowmobiles, founded in 1954. Model Evolution Sportsman Lineage: The Sportsman line has been a...