The Kawasaki Versys (model code KLE650) produced between 2010 and 2012 represents a versatile middleweight adventure sport touring motorcycle. This model is engineered for riders seeking a capable machine for a variety of uses, including commuting, long-distance touring, and light off-road excursions. Its design blends sportbike ergonomics with adventure touring capabilities, featuring a parallel-twin, liquid-cooled engine renowned for its flexible and torquey power delivery. Key characteristics include long-travel suspension for enhanced comfort over diverse surfaces, an upright riding position, and an adjustable windscreen, all contributing to rider convenience and control in various riding conditions. This comprehensive workshop repair service manual provides detailed guidance for the service, maintenance, and troubleshooting of the Kawasaki Versys KLE650. It covers all models, engines, trims, and transmission types, offering professional-grade information across numerous systems. Within its extensive pages, you will find in-depth procedures for engine systems, chassis components, and electrical systems, along with routine maintenance tasks, fluid changes, and detailed step-by-step repair instructions. The manual also includes diagnostic charts and troubleshooting guides for common issues, empowering owners and technicians to effectively maintain and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 Year: 2010-2012 Generation Generation Code: First Generation (2006-2014) 👋 Introduction Market Position Segment: Middleweight Adventure Sport Touring Motorcycle Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and light off-road use. Competitive Analysis Key Competitors Era: Yamaha TDM series, Honda VFR800X Crossrunner, Suzuki V-Strom 650 (though often positioned slightly differently). Key Features Versatility: Combines sportbike ergonomics with adventure touring capabilities, suitable for various riding conditions. Engine Type: Parallel-twin, liquid-cooled engine known for its torquey and flexible power delivery. Suspension: Long-travel suspension for comfortable riding over varied surfaces. Ergonomics: Upright riding position, adjustable windscreen for rider comfort. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, and Troubleshooting Vehicle Variants Covered: All Models, Engines, Trim, and Transmission Types Page Count Estimated Page Count: Hundreds of pages (as per description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams, Troubleshooting Electrical Issues Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, adjustments Repair Procedures: Disassembly, assembly, cleaning, reinstallation of components, detailed step-by-step repair instructions Diagnostic Procedures: Troubleshooting common issues, diagnostic charts, electrical system diagnostics Technical Depth Depth: Professional-grade, comprehensive, covering all aspects from basic maintenance to in-depth repair and diagnostics 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT enabled Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.5:1 Performance Horsepower: Approximately 70-72 HP @ 8,000 rpm (claimed, may vary slightly by region/emission standards) Torque: Approximately 48-50 lb-ft @ 7,000 rpm (claimed, may vary slightly) Fuel System Fuel Delivery: Fuel injection, Keihin (dual throttle bodies) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 19 liters (5.0 US gal) 🔧 Transmission Standard Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc Features Final Drive: Sealed chain 📐 Dimensions Exterior Length: Approximately 2,195 mm (86.4 in) Width: Approximately 840 mm (33.1 in) Height: Approximately 1,220 mm (48.0 in) Weights Curb Weight: Approximately 211 kg (465 lbs) 🛡️ Safety Features Ratings ABS Availability: Optional on some models/markets for these years. Active Features Braking System: Dual 300mm petal discs with 2-piston calipers (front), Single 250mm petal disc with 1-piston caliper (rear) Passive Features Frame Construction: High-tensile steel backbone frame 💡 Technology Features Infotainment Dashboard: Digital LCD instrument cluster with analog tachometer. Includes speedometer, odometer, trip meters, fuel gauge, clock, and indicator lights. Lighting: Halogen headlights Driver Assistance ABS: Available as an option on certain configurations. Connectivity Accessory Power: Pre-wiring for accessory power outlets may be present, requiring proper installation. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 6,000-7,500 miles or 12 months) Valve Clearance Check: Refer to manual (typically around 24,000 km / 15,000 miles for first check) Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, JASO MA (refer to manual for exact specifications) Engine Oil Capacity: Refer to manual (approx. 2.7 L with filter change) Coolant Type: Ethylene glycol based coolant (50% solution with distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, fork seals due to long travel suspension. Electrical Quirks: Some owners have reported minor...