The Polaris 600 RUSH, produced for the model years 2010, 2011, and 2012, represents a significant offering in the powersports industry. Built upon Polaris's heritage of innovation, the RUSH platform, known for its ProRide rear suspension system, was engineered to deliver enhanced rider comfort and superior handling. These snowmobiles are powered by a robust 599cc liquid-cooled, 2-stroke, 2-cylinder engine, typically producing between 120-130 horsepower, and feature a Continuously Variable Transmission (CVT) for optimal power delivery. The model's design prioritizes performance and reliability, making it a capable machine for various snow conditions and riding styles. This comprehensive workshop service manual provides essential information for the maintenance and repair of your Polaris 600 RUSH snowmobile. It covers a wide array of systems, including detailed procedures for the engine, drivetrain, electrical components, chassis, suspension, steering, and track systems. Owners and technicians will find step-by-step instructions for scheduled maintenance, diagnostic troubleshooting, and complete overhauls. The manual also includes crucial technical specifications, fluid recommendations, and torque values, ensuring that all service work is performed to manufacturer standards, thereby maintaining the vehicle's performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: 600 RUSH Model Years: 2010, 2011, 2012 Codes Engine Code: 600cc (specific engine designation not provided in product info, but typically twin-cylinder, two-stroke for this era) 👋 Introduction Market Position Target Audience: Owners and independent service technicians performing maintenance and repairs on Polaris 600 RUSH snowmobiles. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information for DIY enthusiasts and independent shops, enabling cost savings and quality service. Key Features Manual Features: Comprehensive coverage, detailed procedures, diagnostic information, inclusion of proprietary component manufacturer instructions. Proprietary Components: Inclusion of manufacturer's instructions for proprietary components ensures accuracy and adherence to design specifications. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul for Polaris 600 RUSH 2010-2012 models. Page Count Page Count Estimate: Likely 400-800 pages (typical for a complete workshop manual covering multiple years and extensive systems). Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, overhaul, fuel system, ignition system, lubrication system, exhaust system. Drivetrain Systems: Transmission disassembly and assembly, drive clutch, driven clutch, chaincase. Electrical Systems: Complete electrical system diagnostics, wiring diagrams, component testing, lighting, ignition system. Chassis And Body: Body panel removal and installation, suspension systems, steering components, brakes, track system. Suspension Systems: Front and rear suspension (ProRide), shock absorber servicing, spring adjustments, and component replacement. Steering Systems: Handlebars, steering post, tie rods, spindles, and ski alignment procedures. Track And Drive Systems: Track inspection, tension adjustment, drive sprockets, and idler wheel maintenance. Cooling System: Radiator, coolant lines, thermostat, and fan operation (if equipped). Cleaning and flushing procedures. Procedures Included Maintenance Procedures: Scheduled maintenance, tune-ups, fluid changes, filter replacements, belt inspections. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, component testing procedures. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Special Tool Procedures: Identification and usage instructions for specialized Polaris tools required for certain repairs. Troubleshooting Engine: Detailed troubleshooting steps for starting issues, misfires, power loss, and overheating. Troubleshooting Electrical: Wiring diagrams for all electrical circuits, fault code diagnosis (if applicable), and component testing. Torque Specifications: Crucial torque values for all critical fasteners to ensure correct assembly and prevent component failure. Technical Depth Depth Of Coverage: Covers basic maintenance to complete engine and transmission overhaul, including diagnostic procedures. Engine Rebuild: Comprehensive instructions for engine disassembly, inspection, measurement of wear, and reassembly of internal components (pistons, rings, crankshaft, seals). Transmission Overhaul: Detailed procedures for clutch servicing, gearbox inspection, and chaincase rebuild if applicable. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format typically allows for text searching of keywords for quick information retrieval. Print Quality Printability: Yes, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, 2-cylinder Engine Displacement: 599cc (approximate, based on '600' designation) Performance Horsepower Range: Typically in the 120-130 HP range for this engine configuration in this era. Fuel System Fuel Delivery: Fuel Injection (EFI) or Carbureted (specific to exact RUSH variant, manual will detail). Carburetor Specifications: If carbureted, the manual will provide details on carburetor type (e.g., Mikuni VM Series), jetting, float levels, and tuning procedures. 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris' P-85/P-90 primary clutch and an Arctic Cat/Polaris compatible driven clutch. Optional Gear Ratios: Variable ratios controlled by clutch engagement and belt speed, specific ratios detailed within the manual. Features Clutch Servicing: Detailed procedures for primary and driven clutch maintenance, alignment, and calibration. 📐 Dimensions Exterior Track Dimensions: Standard track lengths and widths for RUSH models (e.g., 136" x 15" x 1.25"/1.375" depending on configuration - manual will specify). Weights Dry Weight: Approximately 450-470 lbs (specific weight varies by...