Ssangyong Kyron 2010-2012 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Year: 2010-2012 Generation Generation Codes: First Generation (DJ) 👋 Introduction Market Position Positioning: The SsangYong Kyron is a mid-size SUV known for its robust construction and off-road capability. This manual caters to owners and independent workshops seeking comprehensive maintenance and repair information for this specific generation of the Kyron. Competitive Analysis Competitors: Competed in a segment with vehicles like the Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, and Chevrolet Captiva during its production years. Its unique selling points often included more rugged styling and value for money. Key Features Manual Value Proposition: Provides factory-level diagnostic and repair procedures, enabling users to perform a wide range of maintenance and repairs, saving on dealership service costs. The 'no expiry' and 'lifetime use' policy offer exceptional long-term value. 📋 Manual Details Coverage Areas Model Variants Covered: All SsangYong Kyron models manufactured between 2010 and 2012, encompassing various engine and trim configurations. Page Count Estimated Page Count: Hundreds (as indicated by product description, exact count not specified but described as 'very detailed' with 'hundreds of pages'). Manual Type Type: Full Service & Repair Workshop Manual Language Language: English (presumed, based on typical market availability for such manuals). Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Manual and Automatic Transmissions, Transfer Case (4WD models), Driveshafts, Differentials (front and rear), Axles. Chassis: Suspension (front and rear), Steering system, Brake system (front and rear), Wheels and Tires. Electrical: Engine Control Unit (ECU), Body Control Module (BCM), Lighting systems, Instrumentation, Audio system, Power windows/locks/mirrors, HVAC controls, Airbag system, ABS/ESP modules. Body: Exterior body panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior trim, Seats. Procedures Included Maintenance: Scheduled maintenance, Oil and filter changes, Fluid level checks and top-offs, Filter replacements (air, fuel, cabin), Spark plug replacement, Brake pad and rotor replacement, Tire rotation and balancing. Repair: Engine component replacement (e.g., alternator, starter, radiator), Transmission overhaul and repair, Suspension component replacement (shocks, struts, control arms), Brake caliper and master cylinder replacement, Steering rack replacement, Electrical component diagnosis and replacement. Troubleshooting: Diagnostic procedures for common and complex issues, Fault code interpretation, Step-by-step troubleshooting guides for various systems. Technical Depth Depth: Professional-level, covering from basic servicing to complex overhauls and diagnostics. Includes detailed instructions, specifications, and diagrams for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: High-resolution, allowing for clear printing of individual pages or the entire manual. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Likely to cover the common diesel engines for this period, primarily the 2.0L XDi (eXcel engine) and potentially the 2.7L XDi (Mercedes-Benz derived OM665 engine). Performance 2.0L Xdi Power: Typically around 140-145 PS (138-143 hp; 103-107 kW) and 310-330 Nm (229-243 lb-ft) of torque. (Exact figures vary by specific model year and tune). 2.7L Xdi Power: Typically around 165-170 PS (163-168 hp; 121-125 kW) and 340-360 Nm (251-266 lb-ft) of torque. (Exact figures vary by specific model year and tune). Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi) for diesel engines, with high-pressure fuel pumps and injectors. Manual will detail testing and replacement of these components. 🔧 Transmission Standard Manual Transmission: A 5-speed manual transmission was often standard on base models. Optional Automatic Transmission: A 5-speed automatic transmission (likely Mercedes-Benz sourced or derivative) was a common option. Features Drivetrain Options: Available in both 2WD (rear-wheel drive) and 4WD configurations. The 4WD system typically features a selectable or permanent four-wheel drive with a transfer case. Manual will cover both RWD and 4WD servicing. 📐 Dimensions Exterior Length: Approximately 4600-4660 mm (181.1-183.5 inches). Width: Approximately 1830-1850 mm (72.0-72.8 inches). Height: Approximately 1700-1740 mm (66.9-68.5 inches). Weights Curb Weight: Ranges typically from 1800 kg to 2000 kg (3968 lbs to 4409 lbs), depending on engine and drivetrain. 🛡️ Safety Features Ratings Euro Ncap Rating: The Kyron received a 3-star Euro NCAP rating in 2007 for the pre-facelift model, which is relevant to the 2010-2012 generation as well, indicating moderate occupant protection. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP/ESC), Traction Control System (TCS) are generally available on higher trims or as options. Manual will detail diagnostic and repair for these systems. Passive Features Passive Safety Features: Front airbags for driver and passenger, side airbags (optional), seatbelt pretensioners, and a reinforced body structure. Manual will include procedures for airbag system diagnostics and replacement of related components. 💡 Technology Features Infotainment Infotainment System: Base models typically featured a basic AM/FM radio with CD player. Higher trims could have offered upgraded audio systems, potentially with auxiliary input or early Bluetooth connectivity. The manual will detail any available system's maintenance...
The SsangYong Kyron is a mid-size SUV known for its robust construction and off-road capability. This manual caters to owners and independent workshops seeking comprehensive maintenance and repair information for this specific generation of the Kyron.
Competitive Analysis
Competitors:
Competed in a segment with vehicles like the Hyundai Santa Fe, Kia Sorento, Mitsubishi Pajero Sport, and Chevrolet Captiva during its production years. Its unique selling points often included more rugged styling and value for money.
Key Features
Manual Value Proposition:
Provides factory-level diagnostic and repair procedures, enabling users to perform a wide range of maintenance and repairs, saving on dealership service costs. The 'no expiry' and 'lifetime use' policy offer exceptional long-term value.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All SsangYong Kyron models manufactured between 2010 and 2012, encompassing various engine and trim configurations.
Page Count
Estimated Page Count:
Hundreds (as indicated by product description, exact count not specified but described as 'very detailed' with 'hundreds of pages').
Manual Type
Type:
Full Service & Repair Workshop Manual
Language
Language:
English (presumed, based on typical market availability for such manuals).
Manual and Automatic Transmissions, Transfer Case (4WD models), Driveshafts, Differentials (front and rear), Axles.
Chassis:
Suspension (front and rear), Steering system, Brake system (front and rear), Wheels and Tires.
Electrical:
Engine Control Unit (ECU), Body Control Module (BCM), Lighting systems, Instrumentation, Audio system, Power windows/locks/mirrors, HVAC controls, Airbag system, ABS/ESP modules.
Scheduled maintenance, Oil and filter changes, Fluid level checks and top-offs, Filter replacements (air, fuel, cabin), Spark plug replacement, Brake pad and rotor replacement, Tire rotation and balancing.
Repair:
Engine component replacement (e.g., alternator, starter, radiator), Transmission overhaul and repair, Suspension component replacement (shocks, struts, control arms), Brake caliper and master cylinder replacement, Steering rack replacement, Electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic procedures for common and complex issues, Fault code interpretation, Step-by-step troubleshooting guides for various systems.
Technical Depth
Depth:
Professional-level, covering from basic servicing to complex overhauls and diagnostics. Includes detailed instructions, specifications, and diagrams for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
High-resolution, allowing for clear printing of individual pages or the entire manual.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely to cover the common diesel engines for this period, primarily the 2.0L XDi (eXcel engine) and potentially the 2.7L XDi (Mercedes-Benz derived OM665 engine).
Performance
2.0L Xdi Power:
Typically around 140-145 PS (138-143 hp; 103-107 kW) and 310-330 Nm (229-243 lb-ft) of torque. (Exact figures vary by specific model year and tune).
2.7L Xdi Power:
Typically around 165-170 PS (163-168 hp; 121-125 kW) and 340-360 Nm (251-266 lb-ft) of torque. (Exact figures vary by specific model year and tune).
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi) for diesel engines, with high-pressure fuel pumps and injectors. Manual will detail testing and replacement of these components.
🔧 Transmission
Standard
Manual Transmission:
A 5-speed manual transmission was often standard on base models.
Optional
Automatic Transmission:
A 5-speed automatic transmission (likely Mercedes-Benz sourced or derivative) was a common option.
Features
Drivetrain Options:
Available in both 2WD (rear-wheel drive) and 4WD configurations. The 4WD system typically features a selectable or permanent four-wheel drive with a transfer case. Manual will cover both RWD and 4WD servicing.
📐 Dimensions
Exterior
Length:
Approximately 4600-4660 mm (181.1-183.5 inches).
Width:
Approximately 1830-1850 mm (72.0-72.8 inches).
Height:
Approximately 1700-1740 mm (66.9-68.5 inches).
Weights
Curb Weight:
Ranges typically from 1800 kg to 2000 kg (3968 lbs to 4409 lbs), depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Kyron received a 3-star Euro NCAP rating in 2007 for the pre-facelift model, which is relevant to the 2010-2012 generation as well, indicating moderate occupant protection.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP/ESC), Traction Control System (TCS) are generally available on higher trims or as options. Manual will detail diagnostic and repair for these systems.
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, side airbags (optional), seatbelt pretensioners, and a reinforced body structure. Manual will include procedures for airbag system diagnostics and replacement of related components.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a basic AM/FM radio with CD player. Higher trims could have offered upgraded audio systems, potentially with auxiliary input or early Bluetooth connectivity. The manual will detail any available system's maintenance and troubleshooting.
Driver Assistance
Driver Assistance Features:
Depending on trim level, features like parking sensors, cruise control, and the previously mentioned ESP/TCS were available. Advanced driver-assistance systems (ADAS) were not common in this segment at this time.
Connectivity
Connectivity Options:
Auxiliary input for audio devices, and potentially Bluetooth hands-free calling on higher-spec models. The manual would cover the wiring and components for these systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first, for diesel engines. Always consult the specific manual for precise recommendations based on driving conditions.
Major Service Milestones:
Includes timing belt/chain inspection/replacement (depending on engine), coolant flush, brake fluid change, transmission fluid change, differential fluid change, typically at intervals like 60,000 km to 100,000 km (37,000 to 62,000 miles).
Fluid Specifications
Engine Oil Type:
Diesel engines typically require API CI-4 or higher specification synthetic or semi-synthetic engine oil, with viscosity grades like 5W-30 or 10W-40. Specific grades will be detailed in the manual. (e.g., MB-Approval 228.5).
Transmission Fluid Type:
Automatic transmissions would require specific ATF fluids (e.g., Dexron III or equivalent), while manual transmissions use gear oil (e.g., GL-4 or GL-5).
Coolant Type:
Typically an ethylene glycol-based coolant with organic acid technology (OAT) or hybrid OAT (HOAT) formulation, often green or pink/red. Requires a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Like many SUVs, suspension components (bushings, ball joints, tie rods) can wear over time. Diesel injection systems and turbochargers can require attention. The exhaust gas recirculation (EGR) system may also become clogged.
Potential Electrical Faults:
Minor electrical gremlins, such as sensor failures or issues with power accessories, can occur. The manual's diagnostic section will be crucial for addressing these.
📚 Vehicle History
Brand Heritage
Ssangyong Legacy:
SsangYong Motor Company, a South Korean manufacturer, has a history dating back to the 1950s, with a focus on SUVs and trucks. It has experienced various ownerships, including Daewoo, SAAB, and Mahindra & Mahindra, influencing its development and model lines.
Model Evolution
Kyron Development:
The SsangYong Kyron was first introduced in 2005 as a successor to the SsangYong Musso. The 2010-2012 models represent the first generation (DJ), which underwent a significant facelift in 2007. This manual covers the updated models of this generation.
Production
Manufacturing Locations:
Primarily manufactured in South Korea. Vehicles may also have been assembled in other locations under license or partnership agreements depending on the market.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While the SsangYong Kyron did not win major accolades, its value proposition and rugged capability were often highlighted by automotive reviewers in its target markets. Its safety rating (Euro NCAP 3-star) is a key certification to note.
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