The Versys, first generation (LE650A), produced from 2010 to 2013, is a versatile middleweight adventure sport touring motorcycle. It is engineered with a 649.3 cc parallel-twin, liquid-cooled engine, delivering a balanced blend of power and torque suitable for commuting, touring, and light off-road excursions. Notable features include long-travel suspension for a comfortable ride across varied terrains, an upright riding position, and an adjustable windscreen for enhanced rider comfort on extended journeys. Its design philosophy emphasizes adaptability, bridging the gap between sportbikes and off-road machines, making it a practical choice for a wide range of riding applications. This comprehensive Factory Service Repair Manual provides detailed information essential for the maintenance and repair of your Versys motorcycle. Covering the model years 2010 through 2013, this English language manual offers in-depth guidance on all major systems, including engine, transmission, drivetrain, chassis, suspension, steering, braking, and electrical systems. It details routine maintenance procedures, major repair instructions, diagnostic troubleshooting, and includes critical technical specifications such as torque values and special tool requirements. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Versys Generation Generation Designation: First Generation (LE650A) Codes Chassis Code: LE650A 👋 Introduction Market Position Segment: Middleweight Adventure Sport Touring Motorcycle Target Audience: Riders seeking versatility for commuting, touring, and light off-road use. Competitive Analysis Key Competitors Era: Suzuki V-Strom 650, Honda CB500X (later model), Yamaha TDM850 (older model). Key Features Versatility: Designed to handle various riding conditions and purposes, bridging the gap between sportbikes and off-road machines. Engine Type: Parallel-twin, liquid-cooled engine offering a balance of power and torque. Suspension: Long-travel suspension for comfortable riding over varied surfaces. Ergonomics: Upright riding position and adjustable windscreen for rider comfort on longer journeys. 📋 Manual Details Coverage Areas Model Years Covered: 2010, 2011, 2012, 2013 Page Count Estimated Page Count: Approximately 350-450 pages (typical for a comprehensive factory service manual of this era) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, inspection, tuning, cooling system, lubrication system, fuel injection system (EFI), ignition system, exhaust system. Transmission Drivetrain: Clutch operation, transmission disassembly and assembly, gear inspection, final drive (chain and sprockets). Chassis Suspension Steering: Front fork (suspension, seals, oil), rear shock absorber, swingarm, linkage, steering head bearings, handlebar and controls. Braking System: Front and rear brake system components, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedure, disc inspection. Electrical System: Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, starter clutch), lighting system (headlight, taillight, turn signals), instrumentation, wiring diagrams, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure testing, evaporative emission control (EVAP) system. Bodywork Fittings: Fairings, body panels, seat, fenders, luggage rack (if applicable), mirrors, footpegs. Diagnostic Troubleshooting: General troubleshooting charts for common problems, error code interpretation (if applicable), diagnostic procedures for electrical and mechanical faults. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake pad inspection, coolant checks. Major Repairs: Engine overhaul, clutch replacement, transmission rebuild, fork seal replacement, brake system overhaul, electrical component testing and replacement. Tuning Adjustment: Throttle control adjustment, idle speed adjustment, ignition timing checks (if applicable), suspension adjustments. Disassembly Assembly: Detailed step-by-step instructions for component removal and installation. Technical Depth Depth Of Information: Comprehensive (covers from basic maintenance to complete engine and transmission rebuilds). Diagnostic Capabilities: Includes detailed troubleshooting guides and diagnostic procedures for identifying and rectifying faults. Torque Specifications: Provides exact torque values for all critical fasteners. Special Tools: Lists any specialized tools required for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, DOHC, 8-valve, Parallel-twin Displacement: 649.3 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Ps: Approximately 72 PS @ 8500 rpm (varies slightly by market) Torque Nm: Approximately 64 Nm @ 7000 rpm (varies slightly by market) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual throttle valves Fuel Type: Unleaded Gasoline Fuel Capacity: 19 Liters (5.0 US gal) Ignition Ignition System: Digital CDI Cooling Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Optional Optional Transmission: None Features Clutch Type: Wet, multiple disc, cable operated Final Drive: Sealed chain, 15/46 (1:3.067) final drive ratio 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 840 mm (33.1 in) Height: 1,370 mm (53.9 in) / 1,380 mm (54.3 in) adjustable windscreen Wheelbase: 1,450 mm (57.1 in) Ground Clearance: 170 mm (6.7 in) Seat Height:...