2010 Kawasaki Ninja ZX-10R Parts Catalog Manual Download PDF
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The Ninja ZX-10R, model code ZX1000 FAF, represents a pinnacle of supersport motorcycle engineering from the 2008 to 2010 generation. Renowned for its class-leading power and aggressive styling, this motorcycle is designed for performance-oriented riders and track day enthusiasts. Its inline-four engine, delivering approximately 188 horsepower, is complemented by advanced chassis and suspension components, including Showa Big Piston Forks, ensuring exceptional handling and a thrilling riding experience. The ZX-10R has consistently been a benchmark in the liter-class supersport segment, competing with top models from Yamaha, Honda, Suzuki, and BMW. This comprehensive Factory Parts Catalog provides an indispensable resource for owners and technicians seeking to maintain and repair the 2010 Ninja ZX-10R. It details all engine, fuel system, transmission, chassis, suspension, brake, and electrical system components, offering OEM-level accuracy for part identification and sourcing. The manual includes detailed exploded views, part numbers, quantities, and descriptions, along with specific fastener information, making it ideal for both routine maintenance and complex repairs. This English-language document is optimized for clarity and printability, serving as the definitive guide for ensuring the continued performance and integrity of this high-performance sportbike. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja ZX-10R Year: 2010 Model Code: ZX1000 FAF Generation Third Generation Start Year: 2008 Third Generation End Year: 2010 Codes Chassis Code: ZX1000FAF 👋 Introduction Market Position Segment: Supersport Motorcycle Target Audience: Performance-oriented riders, track day enthusiasts, and owners seeking precise parts identification for maintenance and customization. Competitive Analysis Key Competitors 2010: Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000, BMW S1000RR Key Features Performance Focus: Known for its class-leading power and aggressive styling, the ZX-10R is a top-tier sportbike. Manual Value Proposition: Essential resource for accurate OEM part replacement, ensuring the integrity and performance of the motorcycle. 📋 Manual Details Coverage Areas Covered Components: Engine, Fuel System, Transmission, Chassis, Suspension, Brakes, Electrical System, Bodywork, Accessories, Fasteners Page Count Estimated Page Count: Approximately 700-900 pages (typical for a complete factory parts catalog) Manual Type Manual Type: Factory Parts Catalog Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: All pages are printable Compatibility: All Versions of Windows & Mac Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Cylinder Block, Cylinder Head, Crankshaft, Connecting Rods, Pistons, Valves, Camshafts, Lubrication System, Cooling System, Fuel Injection System, Ignition System Drivetrain Systems: Clutch Assembly, Transmission (Gears, Shifter Drum, Forks), Final Drive (Sprockets, Chain) Chassis Systems: Frame, Swingarm, Front Fork Assembly, Rear Shock Absorber, Steering System, Wheels, Tires Braking Systems: Front Brake Calipers, Rotors, Master Cylinder, Brake Lines; Rear Brake Caliper, Rotor, Master Cylinder, Brake Lines Electrical Systems: Wiring Harness, Battery, Starter Motor, Alternator, Ignition Coils, Lights (Headlight, Taillight, Indicators), Gauges, ECU Bodywork And Trim: Fairings (Front, Side, Tail), Seat Assembly, Fuel Tank, Handlebars, Footpegs, Mirrors, Fenders Procedures Included Assembly Procedures: Detailed exploded views and part number identification for complete assembly and disassembly of all vehicle systems. Part Identification: Comprehensive listing of all OEM (Original Equipment Manufacturer) part numbers, quantities, and descriptions. Fastener Identification: Includes specific bolt, nut, washer, and clip part numbers and their locations. Technical Depth Detail Level: OEM level detail for parts identification and sourcing, essential for accurate repairs and maintenance. Application: Supports identification of all internal and external components for the specified model. 📊 Manual Specifications File Format File Quality: High Quality PDF Print Quality Print Readability: Optimized for clear printing of diagrams and text. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, Four-stroke, DOHC, Four valves per cylinder, Inline-four Displacement: 998 cc (60.9 cu in) Bore X Stroke: 73.4 x 59.0 mm (2.89 x 2.32 in) Compression Ratio: 12.9:1 Performance Horsepower Estimated: Approximately 188 hp (crank) / 175 hp (rear wheel) at 12,500 rpm (stock, may vary slightly) Torque Estimated: Approximately 85.7 lb-ft (116.2 Nm) at 9,500 rpm (stock, may vary slightly) Fuel System Fuel Delivery: Dual Fuel Injectors per cylinder, Keihin 43 mm throttle bodies Fuel Type: Unleaded Premium Gasoline Fuel Tank Capacity: 17.5 Liters (4.6 US gal) Lubrication Lubrication System: Forced lubrication, wet sump Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, return shift Clutch Type: Wet, multiple disc Features Gearing Ratios: 1st: 2.667 (16/60), 2nd: 2.158 (19/58), 3rd: 1.813 (24/58), 4th: 1.550 (25/58), 5th: 1.360 (29/58), 6th: 1.217 (30/58) - Primary: 1.619 (68/42) Final Drive: 4.000 (44/11) 📐 Dimensions Exterior Overall Length: 2,090 mm (82.3 in) Overall Width: 715 mm (28.1 in) Overall Height: 1,135 mm (44.7 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 135 mm (5.3 in) Seat Height: 830 mm (32.7 in) Weights Curb Weight: 208 kg (458.6 lbs) Dry Weight: 190 kg (418.9 lbs) 🛡️ Safety Features Ratings Safety Features Availability: ABS (Anti-lock Braking System) was an optional feature on some models/markets. Active Features Braking System...
The Ninja ZX-10R, model code ZX1000 FAF, represents a pinnacle of supersport motorcycle engineering from the 2008 to 2010 generation. Renowned for its class-leading power and aggressive styling, this motorcycle is designed for performance-oriented riders and track day enthusiasts. Its inline-four engine, delivering approximately 188 horsepower, is complemented by advanced chassis and suspension components, including Showa Big Piston Forks, ensuring exceptional handling and a thrilling riding experience. The ZX-10R has consistently been a benchmark in the liter-class supersport segment, competing with top models from Yamaha, Honda, Suzuki, and BMW.
This comprehensive Factory Parts Catalog provides an indispensable resource for owners and technicians seeking to maintain and repair the 2010 Ninja ZX-10R. It details all engine, fuel system, transmission, chassis, suspension, brake, and electrical system components, offering OEM-level accuracy for part identification and sourcing. The manual includes detailed exploded views, part numbers, quantities, and descriptions, along with specific fastener information, making it ideal for both routine maintenance and complex repairs. This English-language document is optimized for clarity and printability, serving as the definitive guide for ensuring the continued performance and integrity of this high-performance sportbike.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja ZX-10R
Year:
2010
Model Code:
ZX1000 FAF
Generation
Third Generation Start Year:
2008
Third Generation End Year:
2010
Codes
Chassis Code:
ZX1000FAF
👋 Introduction
Market Position
Segment:
Supersport Motorcycle
Target Audience:
Performance-oriented riders, track day enthusiasts, and owners seeking precise parts identification for maintenance and customization.
Competitive Analysis
Key Competitors 2010:
Yamaha YZF-R1, Honda CBR1000RR Fireblade, Suzuki GSX-R1000, BMW S1000RR
Key Features
Performance Focus:
Known for its class-leading power and aggressive styling, the ZX-10R is a top-tier sportbike.
Manual Value Proposition:
Essential resource for accurate OEM part replacement, ensuring the integrity and performance of the motorcycle.
ABS (Anti-lock Braking System) was an optional feature on some models/markets.
Active Features
Braking System Front:
Dual semi-floating 310 mm petal discs with radial-mount 4-piston calipers
Braking System Rear:
Single 220 mm petal disc with single-piston caliper
Passive Features
Lighting:
Multi-reflector headlamps, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD instrument cluster with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) was available, enhancing braking control.
Connectivity
None:
No advanced electronic connectivity features like Bluetooth or smartphone integration on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 4,000 miles (6,000 km) or annually, whichever comes first (refer to owner's manual for exact specifications).
Chain Maintenance:
Lubrication and tension adjustment recommended every 500-1000 miles (800-1600 km).
Major Service Intervals:
Valve clearance checks typically recommended at 15,000-26,000 miles (24,000-40,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, JASO MA certified motorcycle oil.
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water (typically a 50/50 mixture).
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets due to high-performance usage.
Potential Electrical Issues:
While generally reliable, voltage regulator/rectifier failures can occur on some Kawasaki models of this era.
📚 Vehicle History
Brand Heritage
Kawasaki Sportbike Legacy:
Kawasaki has a long and successful history in motorcycle racing and supersport development, dating back to the ZXR series.
Model Evolution
Zx10R Heritage:
The ZX-10R, introduced in 2004, has consistently been a benchmark for performance and handling in the liter-class supersport segment.
Third Generation Updates:
The 2008-2010 generation featured significant updates including a new chassis design, Showa Big Piston Forks (BPF), and revised engine internals for improved power delivery and handling.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2010 model year may vary, the ZX-10R lineage has consistently received praise from motorcycle publications for its track performance and engine power.
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