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HUSQVARNA TE449 TE511 2011 2012 2013 Service Repair Manual

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This manual covers the TE449 and TE511 models produced between 2011 and 2013. These dual-sport motorcycles are engineered for off-road performance and versatility, competing in a segment that demands agility and robust suspension. With a heritage rooted in off-road racing, motorcycles from this era, manufactured in Italy, often featured Italian design and engineering influences, offering a distinct European character. The TE449 and TE511 are powered by liquid-cooled, four-stroke, single-cylinder engines with displacements of approximately 449.5 cc and 510.9 cc respectively, featuring Electronic Fuel Injection (EFI) for precise fuel delivery. This comprehensive Service and Repair Manual is designed to provide detailed information for the maintenance, repair, and troubleshooting of your TE449 or TE511. It covers essential systems including the engine, transmission, fuel system, electrical system, chassis, suspension, and brakes. The manual offers step-by-step procedures for routine maintenance, component replacement, and diagnostics, along with vital technical specifications and tightening values. By utilizing the information within this manual, owners and technicians can effectively maintain and repair these motorcycles, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: TE449 / TE511 Model Years Covered: 2011, 2012, 2013 Codes Engine Code Prefix: F450, F510 (General designations) 👋 Introduction Market Position Segment: Dual-sport / Enduro motorcycle segment Target Audience: Owners and independent mechanics looking for in-depth repair and maintenance guidance. Competitive Analysis Competition: Competes with other European and Japanese dual-sport offerings of the era, requiring specialized knowledge for maintenance. Key Features Benefit Statement: Empowers owners to perform their own repairs and maintenance, saving significant costs and increasing self-sufficiency. Delivery Method: Instant digital download for immediate access. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Specific Systems: Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Cooling System Page Count Estimated Page Count: Varies based on specific model year and configuration, but typically 300-500 pages for a comprehensive service manual. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, reassembly, valve adjustment, timing chain replacement, piston/cylinder inspection. Transmission Service: Gearbox inspection, clutch service, shift mechanism adjustment, gear component identification. Fuel System Diagnostics: Fuel injection system (EFI) troubleshooting, injector testing, fuel pump pressure checks, throttle body service. Electrical System Schematics: Wiring diagrams, component testing (ignition, lighting, sensors), starter system, battery maintenance. Suspension And Steering: Fork seal replacement, shock absorber service, linkage maintenance, steering bearing adjustment. Brake System Maintenance: Brake pad replacement, caliper service, brake fluid bleeding, master cylinder inspection. Cooling System Service: Radiator maintenance, coolant flush and fill, thermostat testing, fan operation. Chassis And Frame: Frame inspection, swingarm bearing service, wheel bearing replacement. Procedures Included Routine Maintenance: Oil change intervals, filter replacement, chain lubrication and adjustment, spark plug replacement. Troubleshooting Guides: Step-by-step diagnostic procedures for common engine, electrical, and mechanical faults. Component Replacement: Detailed instructions for replacing major and minor components. Tightening Specifications: Torque values for critical fasteners across all systems. Special Tool Requirements: Identification of necessary specialized tools for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complex engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for efficient information retrieval. Print Quality Image Resolution: High-resolution for clear visibility of diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder, Liquid-cooled Bore X Stroke Te449: Approximately 90 mm x 64.2 mm (specific values can vary slightly) Bore X Stroke Te511: Approximately 98 mm x 71.8 mm (specific values can vary slightly) Displacement Te449: Approximately 449.5 cc Displacement Te511: Approximately 510.9 cc Compression Ratio Te449: Typically around 12.0:1 Compression Ratio Te511: Typically around 12.0:1 Performance Horsepower Te449: Estimated 45-50 HP (at crankshaft, can vary with tuning) Horsepower Te511: Estimated 50-55 HP (at crankshaft, can vary with tuning) Torque Te449: Estimated 40-45 Nm (at crankshaft, can vary with tuning) Torque Te511: Estimated 45-50 Nm (at crankshaft, can vary with tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or Mikuni Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Throttle Body Size: Typically 46mm 🔧 Transmission Standard Transmission Type: 6-Speed Manual Optional Optional Gearbox: N/A (Standard configuration) Features Clutch Type: Wet, Multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Varies by year and configuration, typically around 2200 mm Width: Varies by year and configuration, typically around 820 mm Height: Varies by year and configuration, typically around 1240 mm Weights Dry Weight Te449: Approximately 115 kg (without fuel) Dry Weight Te511: Approximately 118 kg (without fuel) Fuel Tank Capacity: Approximately 8.5 liters (2.25 US gallons) 🛡️ Safety Features Ratings Safety Certification: CE, EPA, CARB (depending on market) Active Features Braking System: Hydraulic disc brakes front and rear Anti Lock Braking System ABS: Generally not standard...
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Tipo: Motorcycle
Fabricante:
Sku: 87063
Coleções: ALL Home and Garden

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HUSQVARNA TE449 TE511 2011 2012 2013 Service Repair ManualHUSQVARNA TE449 TE511 2011 2012 2013 Service Repair ManualHUSQVARNA TE449 TE511 2011 2012 2013 Service Repair ManualHUSQVARNA TE449 TE511 2011 2012 2013 Service Repair Manual
This manual covers the TE449 and TE511 models produced between 2011 and 2013. These dual-sport motorcycles are engineered for off-road performance and versatility, competing in a segment that demands agility and robust suspension. With a heritage rooted in off-road racing, motorcycles from this era, manufactured in Italy, often featured Italian design and engineering influences, offering a distinct European character. The TE449 and TE511 are powered by liquid-cooled, four-stroke, single-cylinder engines with displacements of approximately 449.5 cc and 510.9 cc respectively, featuring Electronic Fuel Injection (EFI) for precise fuel delivery. This comprehensive Service and Repair Manual is designed to provide detailed information for the maintenance, repair, and troubleshooting of your TE449 or TE511. It covers essential systems including the engine, transmission, fuel system, electrical system, chassis, suspension, and brakes. The manual offers step-by-step procedures for routine maintenance, component replacement, and diagnostics, along with vital technical specifications and tightening values. By utilizing the information within this manual, owners and technicians can effectively maintain and repair these motorcycles, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE449 / TE511
Model Years Covered:
2011, 2012, 2013
Codes
Engine Code Prefix:
F450, F510 (General designations)
👋 Introduction
Market Position
Segment:
Dual-sport / Enduro motorcycle segment
Target Audience:
Owners and independent mechanics looking for in-depth repair and maintenance guidance.
Competitive Analysis
Competition:
Competes with other European and Japanese dual-sport offerings of the era, requiring specialized knowledge for maintenance.
Key Features
Benefit Statement:
Empowers owners to perform their own repairs and maintenance, saving significant costs and increasing self-sufficiency.
Delivery Method:
Instant digital download for immediate access.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Specific Systems:
Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Cooling System
Page Count
Estimated Page Count:
Varies based on specific model year and configuration, but typically 300-500 pages for a comprehensive service manual.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, reassembly, valve adjustment, timing chain replacement, piston/cylinder inspection.
Transmission Service:
Gearbox inspection, clutch service, shift mechanism adjustment, gear component identification.
Fuel System Diagnostics:
Fuel injection system (EFI) troubleshooting, injector testing, fuel pump pressure checks, throttle body service.
Electrical System Schematics:
Wiring diagrams, component testing (ignition, lighting, sensors), starter system, battery maintenance.
Suspension And Steering:
Fork seal replacement, shock absorber service, linkage maintenance, steering bearing adjustment.
Brake System Maintenance:
Brake pad replacement, caliper service, brake fluid bleeding, master cylinder inspection.
Cooling System Service:
Radiator maintenance, coolant flush and fill, thermostat testing, fan operation.
Chassis And Frame:
Frame inspection, swingarm bearing service, wheel bearing replacement.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacement, chain lubrication and adjustment, spark plug replacement.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common engine, electrical, and mechanical faults.
Component Replacement:
Detailed instructions for replacing major and minor components.
Tightening Specifications:
Torque values for critical fasteners across all systems.
Special Tool Requirements:
Identification of necessary specialized tools for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complex engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution for clear visibility of diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single-cylinder, Liquid-cooled
Bore X Stroke Te449:
Approximately 90 mm x 64.2 mm (specific values can vary slightly)
Bore X Stroke Te511:
Approximately 98 mm x 71.8 mm (specific values can vary slightly)
Displacement Te449:
Approximately 449.5 cc
Displacement Te511:
Approximately 510.9 cc
Compression Ratio Te449:
Typically around 12.0:1
Compression Ratio Te511:
Typically around 12.0:1
Performance
Horsepower Te449:
Estimated 45-50 HP (at crankshaft, can vary with tuning)
Horsepower Te511:
Estimated 50-55 HP (at crankshaft, can vary with tuning)
Torque Te449:
Estimated 40-45 Nm (at crankshaft, can vary with tuning)
Torque Te511:
Estimated 45-50 Nm (at crankshaft, can vary with tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Mikuni
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Throttle Body Size:
Typically 46mm
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Optional
Optional Gearbox:
N/A (Standard configuration)
Features
Clutch Type:
Wet, Multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Varies by year and configuration, typically around 2200 mm
Width:
Varies by year and configuration, typically around 820 mm
Height:
Varies by year and configuration, typically around 1240 mm
Weights
Dry Weight Te449:
Approximately 115 kg (without fuel)
Dry Weight Te511:
Approximately 118 kg (without fuel)
Fuel Tank Capacity:
Approximately 8.5 liters (2.25 US gallons)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA, CARB (depending on market)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Anti Lock Braking System ABS:
Generally not standard on these models for off-road focus.
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Dashboard:
Digital LCD display showing speed, RPM, odometer, trip meter, clock, and basic warning lights.
Driver Assistance
Traction Control:
Not typically equipped.
Connectivity
Bluetooth:
Not typically equipped.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,500 - 2,000 km or 6 months (whichever comes first), refer to manual for exact intervals.
Air Filter Cleaning:
Every 500 - 1,000 km or as needed depending on conditions.
Spark Plug Replacement:
Every 6,000 - 10,000 km (refer to manual for specific plug type and gap).
Valve Clearance Check:
Every 3,000 - 5,000 km.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 10W-50 Synthetic Motorcycle Oil (API SG or higher, JASO MA)
Engine Oil Capacity:
Approximately 1.2 - 1.5 liters (check manual for exact fill level).
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, exhaust gaskets.
Potential Electrical Gremlins:
Wiring harness integrity, stator output, and battery charging issues can sometimes arise.
Fuel System Maintenance:
Regular cleaning of the fuel filter and injector is advisable, especially with variable fuel quality.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna has a long history in motorcycle racing and off-road performance, dating back to the early 20th century.
Model Evolution
Development Context:
These models represent Husqvarna's efforts to compete in the growing dual-sport market, often featuring Italian design and engineering influences.
Production
Manufacturing Origin:
Italy
Ownership Changes:
During this period, Husqvarna underwent ownership changes, including acquisition by BMW Motorrad.
🏆 Awards & Recognition
Recognitions
Performance Reviews:
These models were generally well-regarded for their off-road capabilities and European styling within their segment.
Ratings
Editorial Opinion:
Praised for agility and suspension performance in off-road conditions.
Certifications
Emission Standards:
Met the emission standards of the respective model years for their target markets.
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