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Mitsubishi L200 Pickup 4X4 4X2 Twin & Single Cab Truck Complete Workshop Service Repair Manual 2011 2012

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Generation: Fourth Generation (KB4T/KB7T/KB8T) Model Years Covered: 2011-2012 Codes Chassis Codes: KB4T, KB7T, KB8T (specific codes may vary by market and configuration) 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Commercial users, off-road enthusiasts, individuals requiring utility and ruggedness Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara Key Features Vehicle Appeal: Durability, off-road capability (4x4 models), practicality, value for money Manual Benefit: Empowers owners and technicians with the knowledge to maintain and repair the vehicle accurately, reducing downtime and costs. 📋 Manual Details Coverage Areas Regions Covered: Global (documentation tailored for common configurations, may include market-specific supplements) Cab Configurations: Twin Cab (Double Cab), Single Cab Drivetrain Configurations: 4X4 (Four-Wheel Drive), 4X2 (Two-Wheel Drive) Page Count Estimated Page Count: Extensive (typically 1000+ pages for complete workshop manuals) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul for all applicable engines (e.g., 2.5L 4D56 DI-D turbodiesel, potential for gasoline variants depending on market) Transmission: Service and repair procedures for manual and automatic transmissions, including clutch, transfer case, and drivetrain components Brakes: ABS, EBD, front and rear brake systems (discs/drums), parking brake, hydraulic system Suspension: Front independent suspension (e.g., double wishbone), rear leaf spring solid axle, shock absorbers, control arms, steering knuckles Steering: Power steering system, steering column, steering gear (rack and pinion or recirculating ball depending on configuration) Electrical System: Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules Fuel System: Fuel tank, fuel pump, injectors, fuel filter, common rail system (for diesel engines), emissions control Cooling System: Radiator, thermostat, water pump, cooling fan, heater core Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes Body And Chassis: Frame, body panels, doors, windows, tailgate, interior trim, bedliner options HVAC: Air conditioning system, heater, ventilation Procedures Included Preventative Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, belt inspections Troubleshooting: Diagnostic flowcharts, symptom-based problem solving, error code interpretation Engine Repair: Engine removal/installation, cylinder head service, piston and connecting rod assembly, crankshaft service, timing belt/chain replacement Transmission Repair: Transmission overhaul, clutch replacement, transfer case rebuild, differential service Brake Repair: Brake pad/shoe replacement, rotor resurfacing/replacement, caliper overhaul, bleeding procedures Suspension And Steering Repair: Component replacement (shocks, ball joints, tie rods), alignment specifications Electrical Diagnostics: Wiring diagrams, component testing, sensor diagnosis, ECU troubleshooting Body And Interior Repair: Panel replacement, door adjustment, glass replacement, interior trim removal/installation HVAC Service: Refrigerant handling, component replacement (compressor, condenser), leak detection Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics) Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and procedures for use with scan tools (e.g., MUT-III) Special Tools: Lists and descriptions of special tools required for specific repair procedures 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text-based PDF Print Quality Image Resolution: High (suitable for printing diagrams and illustrations) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4D56 (common for this generation) Engine Type: 2.5L 16-Valve DOHC Intercooled Turbocharged Diesel (DI-D) Performance Horsepower: Approximately 134 hp to 175 hp (depending on market and specific tune) Torque: Approximately 236 lb-ft to 280 lb-ft (depending on market and specific tune) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) Emission Control: Euro 4 compliant, Diesel Particulate Filter (DPF) may be present on some models 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed or 5-speed Automatic Transmission (depending on market and trim) Features 4X4 System: Super Select II 4WD system (typically with electronic engagement, various modes like 2H, 4H, 4HLc, 4LLc, and center differential lock on some advanced systems) Transfer Case: Integrated with the transmission, provides gear reduction for off-road use 📐 Dimensions Exterior Length: Varies by cab and bed configuration, typically 4,900 - 5,200 mm (approx. 193 - 205 inches) Width: Approximately 1,775 - 1,800 mm (approx. 70 - 71 inches) Height: Approximately 1,775 - 1,815 mm (approx. 70 - 71.5 inches) Wheelbase: Varies by configuration, typically 3,000 mm (approx. 118 inches) Cargo Bed Length: Varies by configuration (e.g., Single Cab longer than Double Cab) Weights Curb Weight: Approximately 1,700 - 2,100 kg (approx. 3,750 - 4,630 lbs) depending on configuration Gross Vehicle Weight Rating: Typically around 2,800 - 3,000 kg (approx. 6,170 - 6,615 lbs) 🛡️ Safety Features Ratings Australasian Ancap Rating: Likely 4 or 5 stars for models equipped with full safety suite (check specific market ratings) Active Features ABS: Standard Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Optional or standard depending on trim and market (ASR/TCL) Electronic Stability Control: Optional or standard depending on trim and...
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Mitsubishi L200 Pickup 4X4 4X2 Twin & Single Cab Truck Complete Workshop Service Repair Manual 2011 2012
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200
Generation:
Fourth Generation (KB4T/KB7T/KB8T)
Model Years Covered:
2011-2012
Codes
Chassis Codes:
KB4T, KB7T, KB8T (specific codes may vary by market and configuration)
👋 Introduction
Market Position
Vehicle Segment:
Compact Pickup Truck / Utility Vehicle
Target Audience:
Commercial users, off-road enthusiasts, individuals requiring utility and ruggedness
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara
Key Features
Vehicle Appeal:
Durability, off-road capability (4x4 models), practicality, value for money
Manual Benefit:
Empowers owners and technicians with the knowledge to maintain and repair the vehicle accurately, reducing downtime and costs.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (documentation tailored for common configurations, may include market-specific supplements)
Cab Configurations:
Twin Cab (Double Cab), Single Cab
Drivetrain Configurations:
4X4 (Four-Wheel Drive), 4X2 (Two-Wheel Drive)
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for complete workshop manuals)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for all applicable engines (e.g., 2.5L 4D56 DI-D turbodiesel, potential for gasoline variants depending on market)
Transmission:
Service and repair procedures for manual and automatic transmissions, including clutch, transfer case, and drivetrain components
Brakes:
ABS, EBD, front and rear brake systems (discs/drums), parking brake, hydraulic system
Suspension:
Front independent suspension (e.g., double wishbone), rear leaf spring solid axle, shock absorbers, control arms, steering knuckles
Steering:
Power steering system, steering column, steering gear (rack and pinion or recirculating ball depending on configuration)
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules
Fuel System:
Fuel tank, fuel pump, injectors, fuel filter, common rail system (for diesel engines), emissions control
Cooling System:
Radiator, thermostat, water pump, cooling fan, heater core
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes
Body And Chassis:
Frame, body panels, doors, windows, tailgate, interior trim, bedliner options
HVAC:
Air conditioning system, heater, ventilation
Procedures Included
Preventative Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, belt inspections
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving, error code interpretation
Engine Repair:
Engine removal/installation, cylinder head service, piston and connecting rod assembly, crankshaft service, timing belt/chain replacement
Transmission Repair:
Transmission overhaul, clutch replacement, transfer case rebuild, differential service
Brake Repair:
Brake pad/shoe replacement, rotor resurfacing/replacement, caliper overhaul, bleeding procedures
Suspension And Steering Repair:
Component replacement (shocks, ball joints, tie rods), alignment specifications
Electrical Diagnostics:
Wiring diagrams, component testing, sensor diagnosis, ECU troubleshooting
Body And Interior Repair:
Panel replacement, door adjustment, glass replacement, interior trim removal/installation
HVAC Service:
Refrigerant handling, component replacement (compressor, condenser), leak detection
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics)
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and procedures for use with scan tools (e.g., MUT-III)
Special Tools:
Lists and descriptions of special tools required for specific repair procedures
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text-based PDF
Print Quality
Image Resolution:
High (suitable for printing diagrams and illustrations)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4D56 (common for this generation)
Engine Type:
2.5L 16-Valve DOHC Intercooled Turbocharged Diesel (DI-D)
Performance
Horsepower:
Approximately 134 hp to 175 hp (depending on market and specific tune)
Torque:
Approximately 236 lb-ft to 280 lb-ft (depending on market and specific tune)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI)
Emission Control:
Euro 4 compliant, Diesel Particulate Filter (DPF) may be present on some models
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed or 5-speed Automatic Transmission (depending on market and trim)
Features
4X4 System:
Super Select II 4WD system (typically with electronic engagement, various modes like 2H, 4H, 4HLc, 4LLc, and center differential lock on some advanced systems)
Transfer Case:
Integrated with the transmission, provides gear reduction for off-road use
📐 Dimensions
Exterior
Length:
Varies by cab and bed configuration, typically 4,900 - 5,200 mm (approx. 193 - 205 inches)
Width:
Approximately 1,775 - 1,800 mm (approx. 70 - 71 inches)
Height:
Approximately 1,775 - 1,815 mm (approx. 70 - 71.5 inches)
Wheelbase:
Varies by configuration, typically 3,000 mm (approx. 118 inches)
Cargo
Bed Length:
Varies by configuration (e.g., Single Cab longer than Double Cab)
Weights
Curb Weight:
Approximately 1,700 - 2,100 kg (approx. 3,750 - 4,630 lbs) depending on configuration
Gross Vehicle Weight Rating:
Typically around 2,800 - 3,000 kg (approx. 6,170 - 6,615 lbs)
🛡️ Safety Features
Ratings
Australasian Ancap Rating:
Likely 4 or 5 stars for models equipped with full safety suite (check specific market ratings)
Active Features
ABS:
Standard
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Optional or standard depending on trim and market (ASR/TCL)
Electronic Stability Control:
Optional or standard depending on trim and market (ASC/ESP)
Passive Features
Airbags:
Front airbags standard; side and curtain airbags optional/standard on higher trims
Seatbelts:
3-point seatbelts with pretensioners
Chassis Construction:
Body-on-frame construction for durability and load-carrying capacity
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player, optional MP3 playback, Bluetooth, and navigation systems depending on trim level.
Driver Assistance
Parking Sensors:
Optional rear parking sensors on some models.
Connectivity
Usb Aux Input:
Available on higher trims for audio connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months, whichever comes first (consult manual for exact specification)
Air Filter Replacement:
Every 15,000 miles or 12 months (under dusty conditions, more frequently)
Fuel Filter Replacement:
Every 30,000 miles or 24 months (diesel)
Fluid Specifications
Engine Oil:
API CI-4 or higher, SAE 5W-30 or 10W-30 synthetic or semi-synthetic diesel engine oil (confirm with manual based on ambient temperature)
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant (pink or red color)
Transmission Fluid Auto:
DIA QUEEN ATF-SP III or equivalent ATF (check dipstick/manual for specific type)
Gear Oil Front Diff:
API GL-5, SAE 80W-90
Gear Oil Rear Diff:
API GL-5, SAE 80W-90 (LSD oil if equipped with limited-slip differential)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging if not subjected to sufficient regeneration cycles (short trips)
Glow Plug Failure:
Can lead to hard starting in cold weather
Rear Leaf Springs:
Can weaken or break under heavy load over time
Transfer Case Actuator:
Electronic actuators for 4WD engagement can fail
📚 Vehicle History
Brand Heritage
Mitsubishi Trucks:
Mitsubishi has a long history of producing robust and reliable pickup trucks, with the L200 (also known as Triton in many markets) being a key model.
Model Evolution
L200 Fourth Gen:
The fourth generation (2005-2015) represented a significant step in refinement and modern features for the L200, offering improved styling and more powerful engines.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (Laem Chabang Plant), with assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Pickup Awards:
Consistently recognized for its value, capability, and reliability in various international markets and automotive publications.
Ratings
Towing Capacity:
Varies by specification and market, but generally robust for its class.
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