Basic Information Identification Make: Husqvarna Product Name: Husqvarna TC449 WorkManualYear 2011 Primary Model Covered: TC 449 Year Coverage: 2011 Codes Tc 449 Serial Prefix: ZKHA600AABV Tc 449 Usa Serial Prefix: ZKHTC443# Te 449 Serial Prefix: ZKHA600AABV Te 511 Serial Prefix: ZKHA601AABV Te 449 Usa Serial Prefix: ZKHKEEFM# Te 511 Usa Serial Prefix: ZKHKEEGM# Txc 449 Usa Serial Prefix: ZKHTX440# Txc 511 Usa Serial Prefix: ZKHTX510# Smr 499 Serial Prefix: ZKHA600ABBV Smr 499 Usa Serial Prefix: ZKHLEEFM# Smr 511 Serial Prefix: ZKHA601ABBV Smr 511 Usa Serial Prefix: ZKHLEEGM# Introduction Market Position Market Position: Husqvarna motorcycles, particularly the 'SMR' (Supermoto), 'TC' (Motocross), 'TE' (Enduro), and 'TXC' (Cross-Country) lines, are positioned in the premium off-road and street-legal performance segments, known for their European engineering and racing heritage. Competitive Analysis Competitive Analysis: Competes with brands like KTM (especially their SX, EXC, and SMR lines), Yamaha (YZ/WR series), Honda (CRF series), and Suzuki (RM/RMX series) in the respective motocross, enduro, and supermoto categories. Key Features Key Features: The 2011 models represent a significant period in Husqvarna's development, often featuring advanced engine technology and chassis designs for their respective classes. This manual provides essential technical data for owners and technicians. Manual Details Coverage Areas Covered Models: TC 449, TC 449 (USA), TE 449, TE 511, TE 449 (USA), TE 511 (USA), TXC 449 (USA), TXC 511 (USA), SMR 499, SMR 499 (USA), SMR 511, SMR 511 (USA) Page Count Page Count: 385 Manual Type Manual Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, performance tuning, fuel injection system, ignition system, lubrication system, cooling system, exhaust system. Transmission: Gearbox maintenance, clutch operation, shift mechanism, troubleshooting, fluid specifications, rebuild procedures. Chassis: Frame inspection, suspension (forks and rear shock), steering system, wheel bearings, swingarm. Brakes: Front and rear brake system maintenance, hydraulic components, bleeding procedures, pad and disc replacement, caliper overhaul. Electrical: Wiring diagrams, lighting system, battery, starter system, charging system, sensors, EC U diagnostics, troubleshooting electrical faults. Bodywork: Fairing removal and installation, seat, fuel tank, body panels, graphics. Fuel System Diagnostics: Fuel pump pressure testing, injector cleaning and testing, throttle body calibration. Cooling System: Radiator maintenance, water pump inspection, coolant flushing and refilling. Lubrication System: Oil pump inspection, oil filter replacement, oil gallery cleaning. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks. Troubleshooting: Diagnostic flowcharts for common problems, error code interpretation, fault finding procedures for all major systems. Repair: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Diagnostics: Information on using diagnostic tools, interpreting sensor data, and performing system checks. Engine Rebuild: Complete engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly procedures. Suspension Service: Fork seal replacement, oil changes, shock absorber service and adjustment. Electrical Diagnostics: Step-by-step troubleshooting for electrical system faults using multimeter and wiring diagrams. Wheel And Tire: Tire changing, wheel balancing, spoke tension adjustment, wheel bearing replacement. Technical Depth Technical Depth: Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds, including detailed torque specifications and specialized tool requirements. Torque Specifications: Detailed torque values for all critical fasteners (engine, chassis, suspension). Special Tools: Identification and usage instructions for specialized tools required for certain procedures (e.g., flywheel puller, valve shims). Diagnostic Charts: Extensive troubleshooting flowcharts and diagnostic procedures based on symptoms. Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, typically allowing for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled. Bore X Stroke Tc449 Te449: 97 mm x 60.8 mm (approx. for 449cc variants) Bore X Stroke Te511 Smr511: 98 mm x 71.5 mm (approx. for 511cc variants) Displacement Tc449 Te449: 449.5 cc Displacement Te511 Smr511: 503 cc Valvetrain: DOHC, 4 valves per cylinder. Performance Compression Ratio: Approximately 12.0:1 to 13.0:1 (varies by model) Horsepower Estimate: Estimated 50-60 HP (varies by model and tuning) Torque Estimate: Estimated 40-45 lb-ft (varies by model and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), typically Mikuni or Keihin systems. Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 / AKI 87. Transmission Standard Transmission Type: 6-speed manual transmission. Optional Optional Gearbox Features: N/A (Standard 6-speed configuration for this era) Features Clutch Type: Wet multi-plate clutch, hydraulic actuation. Transmission Fluid Type: JASO MA certified, viscosity typically 10W-40 or 10W-50 (check specific model for exact spec). Dimensions Exterior Frame Type: Steel perimeter frame. Weights Dry Weight Estimate: Approx. 105-115 kg (230-255 lbs) depending on model and configuration. Fuel Tank Capacity: Typically 7.5 - 9.5 liters (approx. 2.0 - 2.5 gallons). Safety Features Ratings Safety Ratings: N/A (Motorcycles typically do not have formal crash test ratings like cars. Safety is based on design and rider control.)...